New Castle County Airport
Aircraft Accident/Incident Report

Delaware City, Delaware 19706
Sunday, January 26, 2003 17:36 EST

NTSB Narrative Summary Released at Completion of Accident

The airplane was in cruise flight at 4000 feet msl, at night, when the pilot reported a partial loss of engine power. Air traffic control provided a vector to the nearest airport, about 8 miles north of the airplane's position. About 7 miles from the airport, at an altitude of approximately 1,000 feet, the pilot reported that he was not going to reach the airport. The airplane subsequently impacted terrain about 6 miles from the airport. Examination of the wreckage revealed an approximate 4-inch diameter hole on the top section of the crankcase, near the number two cylinder. Further examination of the engine at the manufacturer's facility revealed that a silicone sealant consistent with RTV was observed along mating surfaces where the cylinders attached to the case. The substance was also found on the through-bolts. The number two cylinder was found backed-off from the case. The engine case exhibited marks consistent with rubbing between the number two cylinder and the case. The number two piston ring had shattered. The number two piston skirt exhibited impact marks consistent with the skirt striking the case. The number two connecting rod exhibited elongated holes, consistent with an overstress failure, and the rod cap was not recovered. The top of the case exhibited two holes in the vicinity of the magnetos. A mechanic stated that he completed a top overhaul of the airplane engine about 3 months prior to the accident. The overhaul included the installation of six new cylinders. The mechanic reported that he added Permatex RTV (part number 27B) to the cylinder bases during engine assembly. The mechanic further stated that he had referred the manufacturer's service information letter regarding sealants, but it did not list RTV either pro or con. The mechanic stated that he did not refer to the manufacturer's service bulletin SB96-7B. That bulletin stated that the use of sealants or lubricants other than those specified by the manufacturer on mating threads and between mating surfaces can cause incorrect torque application and subsequent engine damage or failure.

NTSB Probable Cause Narrative

The mechanic's improper engine overhaul. A factor was the night condition.

Event Information

Type of Event Accident
Event Date 1/26/2003
Event Day of the Week Sunday
Time of Event 1736
Event Time Zone Eastern Standard Time
Event City Delaware City
Event State DELAWARE
Event Country --
Zipcode of the event site 19706
Event Date Year 2003
Event Date Month 1
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 393545N
Event Location Longitude 0753428W
Event Location Airport New Castle County Airport
Event Location Nearest Airport ID ILG
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 6
Degrees magnetic from airport 180
Airport Elevation 79
Weather Briefing Completeness Full
Investigator's weather source Weather Observation Facility
Time of the weather observation 1751 Eastern Standard Time
Direction of event from weather observation facility (degrees) 360
Weather Observation Facility ID ILG
Elevation of weather observation facility 79
Distance of event from weather observation facility (units?) 6
Time Zone of the weather observation EST
Lighting Conditions Night
Lowest Ceiling Height 4900
Lowest Non-Ceiling Height 2300
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 7
Air Temperature at event time (in degrees celsius) 1
Dew Point at event time (in degress fahrenheit) -4
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 11
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.04
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 2
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 14749
NTSB Notification Source EROC
NTSB Notification Date Jan 26 2003 12:00AM
NTSB Notification Time 1800
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Feb 5 2004 4:26PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Philadelphia, PA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N6432X
NTSB Number NYC03FA043
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Beech
Aircraft Model V35B
Aircraft Series Identifier --
Aircraft Serial Number D-10398
Certified Max Gross Weight 3400
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Mar 1 2002 12:00AM
Airframe hours since last inspection 200
Airframe Hours 3750
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Leisurecraft Inc
Aircraft Owner Street Address --
Aircraft Owner City Wilmington
Aircraft Owner State DE
Aircraft Owner Country USA
Aircraft Owner Zipcode 19801
Operator is an individual? No
Operator Name Ronald G. Moyer
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Chapin
Operator State SC
Operator Country USA
Operator Zip code 29036
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code LOM
Departure City Philadelphia
Departure State PA
Departure Country USA
Departure Time 1710
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code CAE
Destination City Columbia
Destination State SC
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Oct 21 2003 2:25PM
User who most recently changed record PEAR
Since inspection or accident Time of Accident
Event Location Runway Number and Location 01
Runway Length 7012
Runway Width 200
Sight Seeing flight No
Air Medical Flight No
Medical Flight --