Aircraft Accident/Incident Report

Rancho Cucamong, California 91701
Friday, January 24, 2003 16:26 PST

NTSB Narrative Summary Released at Completion of Accident

While in cruise flight, a portion of a propeller blade separated from the right engine. The resulting vibration partially separated the engine from its airframe mounts, and the uncontrollable airplane rolled inverted and dived into a private residence. The house was severely damaged, the airplane was destroyed. The separated propeller was overhauled about 3 years and 5 operational hours prior to the accident flight. The separated 2.5-foot-long span of the failed blade was found about 1 mile from the main wreckage. The blade was examined by the NTSB's Metallurgical Laboratory, which found that the blade failed as a result of fatigue cracking initiated by corrosion pitting in the pilot tube bore. A fatigue crack had initiated at two corrosion pit sites in the bore, which had been painted over without the corrosion being dressed out during the overhaul. Also, many additional corrosion pits were located circumferentially in line with the origin area. The blade's bore was also contaminated with glass beads. All of these conditions found during the examination were contrary to the procedural steps in the manufacturer's overhaul instructions, and established that the blade was reassembled with an incomplete and improper overhaul. The FAA inspector assigned to oversee the overhaul company said he did not observe any repair station deficiencies during his surveillance inspections. A Safety Board inspection following the accident disclosed that the repair station's personnel were not following prescribed manufacturer overhaul procedures, did not have the required chemicals for blade treatment, and did not possess required procedure manuals. Additional inspections of other propellers overhauled by the company revealed that propellers overhauled as early as 1997, when the company commenced business, showed evidence of corrosion in the pilot bores, and were unairworthy.

NTSB Probable Cause Narrative

The fracture and separation of a propeller blade during cruise flight due to fatigue and corrosion pits in the blade pilot bore, and an improper overhaul of the separated propeller by repair station personnel. Factors contributing to the accident were the FAA's inadequate surveillance of the repair station, and the repair station's inadequate procedures.

Event Information

Type of Event Accident
Event Date 1/24/2003
Event Day of the Week Friday
Time of Event 1626
Event Time Zone Pacific Standard Time
Event City Rancho Cucamong
Event State CALIFORNIA
Event Country --
Zipcode of the event site 91701
Event Date Year 2003
Event Date Month 1
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 340749N
Event Location Longitude 1173634W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 1553 Pacific Standard Time
Direction of event from weather observation facility (degrees) 162
Weather Observation Facility ID ONT
Elevation of weather observation facility 944
Distance of event from weather observation facility (units?) 5
Time Zone of the weather observation PST
Lighting Conditions Day
Lowest Ceiling Height 20000
Lowest Non-Ceiling Height 10000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) 6
Wind Direction (degrees magnetic) 260
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.04
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 22036
NTSB Notification Source FAA
NTSB Notification Date Jan 24 2003 12:00AM
NTSB Notification Time 1648
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 14 2007 2:53PM
User who most recently changed record NTSB\lema
Basic weather conditions Visual Meteorological Cond
FAA District Office WP-FSDO Riverside, CA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2733Y
NTSB Number LAX03FA074
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Destroyed
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Beech
Aircraft Model 95
Aircraft Series Identifier --
Aircraft Serial Number TD-72
Certified Max Gross Weight 4100
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 1 2003 12:00AM
Airframe hours since last inspection 5
Airframe Hours 9679
ELT Installed Yes
ELT Activated --
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Marilyn R. & Robert Y. Cable Co. Trustee,
Aircraft Owner Street Address --
Aircraft Owner City Claremont
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 91711
Operator is an individual? No
Operator Name Robert Y. Cable
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Upland
Operator State CA
Operator Country USA
Operator Zip code 91786
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code CCB
Departure City Upland
Departure State CA
Departure Country USA
Departure Time 1620
Departure Time Zone PST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code CCB
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Aug 1 2007 5:29PM
User who most recently changed record COOS
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --