Aircraft Accident/Incident Report

Kimble, Tennessee 37347
Sunday, March 23, 2003 8:00 CST

NTSB Narrative Summary Released at Completion of Accident

According to the co-pilot, the purpose of the flight was to move logs from one-drop area to another using a 150-foot long line attached to the helicopter. On the second airlift, shortly after the logs were laid on the ground, a shudder was felt in the helicopter airframe followed by a slight yaw to the right. On the instrument panel, there was a needle jump in the triple tachometer gauge followed by a very loud bang. The helicopter began a violent left hand descending spin towards the ground. As the helicopter descended, it collided with trees and subsequently the ground. Within seconds the helicopter burst into flames. Examination of the helicopter revealed, the cockpit and the main fuselage of the helicopter were fire damaged. The tail boom was partially fire damaged, and tail rotor blades were bent and connected to the tail rotor transmission. The tail rotor drive shaft was intact and connected to the main rotor transmission. The five main rotor blades were connected to the main rotor head and displayed buckling and deformation damage. Further examination of the main transmission revealed that the left input free wheel unit turned and freewheeled, but made a grinding noise when turned in the freewheel direction. Further examination of the left input free wheel unit revealed the gear housing was worn with numerous roller impressions on the gear housing. The rollers were also rough in surface appearance. The right input free wheel unit operated in both directions without making any detectable noise. Record review of the input free wheel unit assemblies were conducted, and it was reported that the time since overhauled on the components was 960 hours. Sikorsky recommends that free wheel unit times should between overhauls of 350 hours. The FAA-H-8083-21 rotor Flying Handbook notes that pilots need to be familiar with the Height/Velocity diagrams for the particular models of rotorcraft the pilots are flying. Operating at the altitudes and airspeeds shown within the cross-hatched or shaded areas of the Height/Velocity diagram may not allow enough time for the critical transition from powered flight to autorotation. The helicopter operated about 150 feet above the ground inside the shaded area of the Height/ Velocity Curve.

NTSB Probable Cause Narrative

The interruption of rotor system drive power due to the input free wheeling unit malfunctioning , and the pilot's operation of the helicopter in the critical area of the height-velocity curve.

Event Information

Type of Event Accident
Event Date 3/23/2003
Event Day of the Week Sunday
Time of Event 800
Event Time Zone Central Standard Time
Event City Kimble
Event State TENNESSEE
Event Country --
Zipcode of the event site 37347
Event Date Year 2003
Event Date Month 3
MidAir Collision Indicator No
On Ground Collision occurred ? Yes
Event Location Latitude 351459N
Event Location Longitude 0855959W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation 0
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 753 Central Standard Time
Direction of event from weather observation facility (degrees) 294
Weather Observation Facility ID CHA
Elevation of weather observation facility 682
Distance of event from weather observation facility (units?) 41
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 10000
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 9
Dew Point at event time (in degress fahrenheit) 7
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 0
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.05
Density Altitude (feet) 12
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 17670
NTSB Notification Source FAA Communication Center
NTSB Notification Date Mar 23 2003 12:00AM
NTSB Notification Time 1000
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jun 8 2005 12:51PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Nashville FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N81664
NTSB Number ATL03FA065
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Destroyed
Aircraft Fire Ground
Aircraft Explosion Ground
Aircraft Manufacturer's Full Name Sikorsky
Aircraft Model S-61A
Aircraft Series Identifier --
Aircraft Serial Number 61063
Certified Max Gross Weight 10500
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Mar 22 2003 12:00AM
Airframe hours since last inspection 3
Airframe Hours 18579
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Carson Helicopters Incorported
Aircraft Owner Street Address 952 Blooming Glen Road
Aircraft Owner City Perkasie
Aircraft Owner State PA
Aircraft Owner Country USA
Aircraft Owner Zipcode 18944
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code --
Departure City Kimble
Departure State TN
Departure Country USA
Departure Time 730
Departure Time Zone CST
Destination Same as Local Flt crash at destination city
Destination Airport Code --
Destination City Kimble
Destination State TN
Destination Country USA
Specific Phase of Flight Hover
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Apr 12 2005 10:35AM
User who most recently changed record POWP
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --