Aircraft Accident/Incident Report

Big Timber, Montana 59055
Wednesday, June 25, 2003 9:00 MDT

NTSB Narrative Summary Released at Completion of Accident

While operating at an altitude of about 40 feet and 40 knots airspeed on a low level coyote predation flight the pilot of the (Hughes) McDonnell Douglas 369E helicopter heard a loud bang and observed both the "Engine Out" and "Auto Relight" warning lights illuminate. The pilot reduced collective and immediately transitioned to a forced landing onto uneven terrain during which the helicopter touched down hard and the right skid separated. Post-crash examination of the Rolls Royce (Allison) 250-C20B turboshaft engine revealed that the compressor coupling adapter had fractured circumferentially resulting in the disconnection of the compressor from the turbine assembly. Further examination revealed that the Rolls Royce (Allison) manufactured compressor adapter coupling had been installed approximately 1,005 hours earlier and that the separation had been the result of multiple fatigue fractures in the coupling associated with severe fretting on the adapter's outer diameter where it inserts into the spur adapter gearshaft.

NTSB Probable Cause Narrative

Fretting on the outside diameter of the compressor coupling adapter which resulted in fatigue and subsequent fracture of the adapter, and ultimately the disconnection of the compressor from the turbine assembly. Contributing factors were low rotor RPM, uneven terrain and collapse of the right skid on landing.

Event Information

Type of Event Accident
Event Date 6/25/2003
Event Day of the Week Wednesday
Time of Event 900
Event Time Zone Mountain Daylight Time
Event City Big Timber
Event State MONTANA
Event Country --
Zipcode of the event site 59055
Event Date Year 2003
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 455507N
Event Location Longitude 1095216W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 853 Mountain Daylight Time
Direction of event from weather observation facility (degrees) 225
Weather Observation Facility ID LVM
Elevation of weather observation facility 4656
Distance of event from weather observation facility (units?) 27
Time Zone of the weather observation MDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 10000
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 9
Dew Point at event time (in degress fahrenheit) 4
Wind Direction (degrees magnetic) 300
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 9
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.22
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 15401
NTSB Notification Source US Wildlife Services
NTSB Notification Date Jun 25 2003 12:00AM
NTSB Notification Time 818
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Apr 28 2004 3:34PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Helena FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N1502
NTSB Number SEA03TA116
Missing Aircraft Indicator --
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed Company VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name McDonnell Douglas
Aircraft Model 369E
Aircraft Series Identifier --
Aircraft Serial Number 0324E
Certified Max Gross Weight 3000
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Feb 20 2003 12:00AM
Airframe hours since last inspection 19
Airframe Hours 7866
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site Yes
ELT Type --
Aircraft Owner Name US Department of Agriculture/Wildlife Services
Aircraft Owner Street Address 2150 Centre Ave., Bldg B, MSC 3W9
Aircraft Owner City Fort Collins
Aircraft Owner State CO
Aircraft Owner Country USA
Aircraft Owner Zipcode 80526
Operator is an individual? No
Operator Name USDA APHIS Wildlife Services
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address PO Box 1938
Operator City Billings
Operator State MT
Operator Country USA
Operator Zip code 59103
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Public Use
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 6S0
Departure City Big Timber
Departure State MT
Departure Country USA
Departure Time 840
Departure Time Zone MDT
Destination Same as Local Flt --
Destination Airport Code HLN
Destination City Helena
Destination State MT
Destination Country USA
Specific Phase of Flight Maneuvering
Report sent to ICAO? No
Evacuation occurred Yes
Date of most recent change to record Mar 11 2004 12:52PM
User who most recently changed record STAM
Since inspection or accident --
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --