Aircraft Accident/Incident Report

Rancho P.Verdes, California 90275
Saturday, July 12, 2003 10:28 PDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter experienced a loss of tail rotor drive while maneuvering during a Federal Aviation Administration authorized low altitude external long line host operation, and collided with the ground in the subsequent descent. At the time, the operation was being performed in an area of the height-velocity curve that did not allow for a successful autorotative landing. Witnesses reported that minutes prior to the accident the pilot had made a precautionary landing due to illumination of the intermediate gearbox (IGB) chip light. The pilot removed, inspected, and cleaned the chip plug that contained metallic-like particles. During this action, the pilot was overheard to express concern to a ground crewmember by stating "this can be a problem." The pilot elected to continue flight operations. About 13 minutes later, within 200 feet above ground level while lifting an air conditioner (AC) unit from a school building, the pinion gear (part number S1635-64114-101) going into the drive side of the helicopter's intermediate gearbox (IGB) failed. This resulted in a total loss of antitorque control, and the helicopter yawed and spun in a clockwise direction while descending, and the helicopter impacted the unoccupied schoolyard. The pinion gear for the intermediate gearbox was examined. The laboratory reported that the initiating failure event had resulted from a fatigued gear tooth. The failure occurred about 175 hours prior to the part reaching its 2,000-hour life limit. The external long line was still connected to the cargo hook. Examination of the cockpit disclosed that the electrical cargo release switch was not armed. Post accident tests established that both the electrical release and manual backup cargo release mechanisms functioned.

NTSB Probable Cause Narrative

A total loss of antitorque control, due to the fatigue-induced failure of a gear within the drive shaft's intermediate gear box (IGB). Contributing factors were the pilot's improper on-ground decision to continue flight operations following discovery of material on the IGB's chip plug, and his failure to immediately jettison the external load.

Event Information

Type of Event Accident
Event Date 7/12/2003
Event Day of the Week Saturday
Time of Event 1028
Event Time Zone Pacific Daylight Time
Event City Rancho P.Verdes
Event State CALIFORNIA
Event Country --
Zipcode of the event site 90275
Event Date Year 2003
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 334516N
Event Location Longitude 1181948W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 957 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 336
Weather Observation Facility ID TOA
Elevation of weather observation facility 103
Distance of event from weather observation facility (units?) 3
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 15000
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 4
Air Temperature at event time (in degrees celsius) 23
Dew Point at event time (in degress fahrenheit) 18
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.05
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 19362
NTSB Notification Source FAA
NTSB Notification Date Jul 12 2003 12:00AM
NTSB Notification Time 1120
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Mar 28 2006 1:55PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office WP-FSDO Long Beach, CA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N15AH
NTSB Number LAX03FA232
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Destroyed
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Sikorsky
Aircraft Model S-58ET
Aircraft Series Identifier --
Aircraft Serial Number 58-1563
Certified Max Gross Weight 13000
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 11
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Jun 1 2003 12:00AM
Airframe hours since last inspection 11
Airframe Hours 7879
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name ARIS Helicopters, Ltd.
Aircraft Owner Street Address 1138 Coleman Avenue
Aircraft Owner City San Jose
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 95110
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code CAXL
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code --
Departure City Rancho P.Verdes
Departure State CA
Departure Country USA
Departure Time 1015
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City Rancho P.Verdes
Destination State CA
Destination Country USA
Specific Phase of Flight Hover
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Dec 28 2005 3:30PM
User who most recently changed record COOS
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --