Aircraft Accident/Incident Report

Waverly, Iowa 50677
Sunday, July 20, 2003 8:30 CDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter sustained substantial damage when the main rotor blade impacted the tail boom during a forced landing. The helicopter experienced in-flight vibrations prior to the forced landing. The pilot stated that the helicopter experienced extreme vibration in-flight at 200 feet above ground level. He said that helicopter control was "10% to nil." An examination revealed that one of three Push-Pull Rod Assemblies, part number 28-16253-1, was found corroded and separated. The operator's fleet of aircraft was examined and four other control rods were found with corrosion. Examination of the rod with the separation from the accident helicopter at the National Transportation Safety Board's Materials Laboratory revealed that "most of the fracture areas were on a plane that was nearly perpendicular to the longitudinal axis of the rod, indicative of a brittle fracture mechanism such as fatigue cracking." The pilot stated, "Pitch control rod has no inspection procedure at this time. It rusted from inside and not visible from outside." Subsequent to the accident, Enstrom issued Service Directive Bulletin (SDB) No. 0096. The bulletin directs visual inspection of control rods with part number 28-16253-1 and 28-16253-101 according to their time in service on F-28A, F-28C, F-28F, 280, 280C, 280F, and 280FX helicopters.

NTSB Probable Cause Narrative

The main rotor blade push-pull rods being corroded, sustaining fatigue, and separating in cruise and the main rotor blade contacting the tail boom during the emergency landing. Factors were the diminished aircraft control and the vibrations encountered during flight after the rod separation.

Event Information

Type of Event Accident
Event Date 7/20/2003
Event Day of the Week Sunday
Time of Event 830
Event Time Zone Central Daylight Time
Event City Waverly
Event State IOWA
Event Country --
Zipcode of the event site 50677
Event Date Year 2003
Event Date Month 7
MidAir Collision Indicator --
On Ground Collision occurred ? --
Event Location Latitude 424431N
Event Location Longitude 0923029W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 754 Central Daylight Time
Direction of event from weather observation facility (degrees) 155
Weather Observation Facility ID ALO
Elevation of weather observation facility 873
Distance of event from weather observation facility (units?) 12
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 900
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 5
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.93
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report KALO 201254Z 23011KT 5SM HZ CLR 24/21 A2993 RMK AO
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 3
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 15640
NTSB Notification Source FAA
NTSB Notification Date Jul 20 2003 12:00AM
NTSB Notification Time 1146
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jun 30 2004 12:15PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office FAA, Des Moines, IA, FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N51699
NTSB Number CHI03LA217
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Enstrom
Aircraft Model F-28C
Aircraft Series Identifier --
Aircraft Serial Number 416
Certified Max Gross Weight 2200
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jul 6 2003 12:00AM
Airframe hours since last inspection 20
Airframe Hours 3100
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name P and N Corp
Aircraft Owner Street Address 1710 Marion Airport Road
Aircraft Owner City Marion
Aircraft Owner State IA
Aircraft Owner Country USA
Aircraft Owner Zipcode 52302
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Observation
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code C25
Departure City WAVERLY
Departure State IA
Departure Country USA
Departure Time 817
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code C25
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record May 14 2004 11:48AM
User who most recently changed record SULP
Since inspection or accident Time of Accident
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight Yes
Air Medical Flight No
Medical Flight --