Aircraft Accident/Incident Report

Keller, Washington 99138
Friday, July 25, 2003 17:03 PDT

NTSB Narrative Summary Released at Completion of Accident

The pilot was returning to pick up a load of water while engaged in firefighting operations. The helicopter was in cruise flight when the pilot radioed "I've got a problem" and "I'm going down." Witnesses observed rotor blades departing from the helicopter. On site examination revealed that all four main rotor blades had departed from their respective rotor hub/blade grip units coming to rest in a circumferential band within several hundred feet of the helicopter's ground impact point. Both main rotor hubs also departed the airframe and were located a short distance north and east of the ground impact site. Post crash examination revealed the presence of extensive corrosion fatigue cracking in the upper half of the blade grip plate associated with blade (s/n) 27B. The crack passed through the 7th blade retention bolt hole from the inboard section of the grip leaving the blade attached at the upper blade grip plate by one bolt inboard of the crack and 5 bolts outboard of the crack. The crack displayed corrosion fatigue striations through most of its surface. The number 7 blade retention bolt bushing was also found to have corrosion fatigue cracking in line with the grip crack. With a crack through the inboard section of the upper blade grip plate occurring, the rigidity of the associated blade (27B) would have been significantly weakened in the vertical axis and dynamic imbalance would have developed leading to successive separation of all four blades.

NTSB Probable Cause Narrative

Corrosion fatigue within the blade retention bolt bushing(s) of the main rotor blade grip resulting in fatigue, cracking and ultimate separation of the upper grip plate. The separation of the upper blade grip plate led to a dynamic imbalance within the rotor system and the subsequent loss of all four rotor blades in flight.

Event Information

Type of Event Accident
Event Date 7/25/2003
Event Day of the Week Friday
Time of Event 1703
Event Time Zone Pacific Daylight Time
Event City Keller
Event State WASHINGTON
Event Country --
Zipcode of the event site 99138
Event Date Year 2003
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 480719N
Event Location Longitude 1184456W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1656 Pacific Daylight Time
Direction of event from weather observation facility (degrees) 110
Weather Observation Facility ID GEG
Elevation of weather observation facility 2372
Distance of event from weather observation facility (units?) 56
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 20000
Lowest Non-Ceiling Height 15000
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 31
Dew Point at event time (in degress fahrenheit) 4
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 8
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.88
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 1
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 16409
NTSB Notification Source FAA SEA ROC
NTSB Notification Date Jul 25 2003 12:00AM
NTSB Notification Time 2000
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 29 2004 1:02PM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office Spokane FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N314KA
NTSB Number SEA03GA153
Missing Aircraft Indicator --
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed Company VFR
Flight plan Was Activated? Yes
Damage Destroyed
Aircraft Fire Ground
Aircraft Explosion Ground
Aircraft Manufacturer's Full Name Kaman
Aircraft Model K-1200
Aircraft Series Identifier --
Aircraft Serial Number A940015
Certified Max Gross Weight 12000
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 1
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Jul 24 2003 12:00AM
Airframe hours since last inspection 5.9
Airframe Hours 4583.4
ELT Installed Yes
ELT Activated Unknown
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Superior Leasing LLC.
Aircraft Owner Street Address 2794 Foothill Blvd.
Aircraft Owner City Grants Pass
Aircraft Owner State OR
Aircraft Owner Country USA
Aircraft Owner Zipcode 97526
Operator is an individual? No
Operator Name US Department of Interior (Bureau Indian Affairs)
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Boise
Operator State ID
Operator Country USA
Operator Zip code 83706
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Public Use
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code --
Departure City Keller
Departure State WA
Departure Country USA
Departure Time 1550
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? Yes
Evacuation occurred No
Date of most recent change to record Aug 6 2004 12:47PM
User who most recently changed record STAM
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --