Aircraft Accident/Incident Report

Kualapuu, Hawaii 96757
Thursday, June 26, 2003 13:15 HST

NTSB Narrative Summary Released at Completion of Accident

The pilot made a hard landing in the single-engine helicopter after experiencing a loss of engine power at 40 knots and 150 feet agl. The pilot was conducting fire suppression operations and had maneuvered the helicopter over a pond to pickup water. He heard a loud bang and looked over his shoulder to observe white smoke coming from the engine exhaust. The pilot entered an autorotation and began a flare at 50 feet agl with a high rate of descent. The helicopter impacted the ground and a fire ignited. The engine accumulated approximately 1,043 hours since undergoing a modification to its turbine section (approximately 707 hours short of its recommended overhaul time). The modification was part of a commercial engine bulletin, which converted the engines to obtain better performance "from the improved power turbine air flow characteristics." The conversion included a replacement of the 3rd and 4th stage turbine nozzles and wheels. A post-accident examination of the engine revealed the airfoils on the 3rd stage wheel failed as a result of fatigue cracking that originated at the airfoil's trailing edge and progressed toward the leading edge of the blades. All of the 3rd stage airfoils displayed some form of cracking near the airfoil roots at their trailing edges. A number of the cracks were attributed to fatigue propagation; however, some were attributed to overload. The 3rd stage turbine wheel and airfoils met the manufacturer's specifications and no material flaws or defects were noted at the fatigue cracking origins. The reason for the fatigue cracking and subsequent failures could not be determined.

NTSB Probable Cause Narrative

the total loss of engine power resulting from a fatigue failure of the 3rd stage turbine wheel airfoils. The reason for the airfoil's fatigue failure could not be determined.

Event Information

Type of Event Accident
Event Date 6/26/2003
Event Day of the Week Thursday
Time of Event 1315
Event Time Zone Hawaii Standard Time
Event City Kualapuu
Event State HAWAII
Event Country --
Zipcode of the event site 96757
Event Date Year 2003
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 210700N
Event Location Longitude 1570600W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1254 Hawaii Standard Time
Direction of event from weather observation facility (degrees) 80
Weather Observation Facility ID MKK
Elevation of weather observation facility 454
Distance of event from weather observation facility (units?) 4
Time Zone of the weather observation HST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 3200
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) 22
Wind Direction (degrees magnetic) 40
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 14
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 18
Altimeter Setting at event time (in. Hg) 29.99
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 16950
NTSB Notification Source FAA
NTSB Notification Date Jun 26 2003 12:00AM
NTSB Notification Time 1557
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Dec 28 2004 12:45PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Honolulu, HI

Aircraft Involved

Aircraft #1

Aircraft Registration Number N633WA
NTSB Number LAX03LA212
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hughes
Aircraft Model 369D
Aircraft Series Identifier --
Aircraft Serial Number 1260042D
Certified Max Gross Weight 3000
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 5
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Jun 6 2003 12:00AM
Airframe hours since last inspection 52.3
Airframe Hours 12804.6
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Windward Aviation Inc.
Aircraft Owner Street Address 333 Dairy Road, Suite 103
Aircraft Owner City Kahului
Aircraft Owner State HI
Aircraft Owner Country USA
Aircraft Owner Zipcode 96732
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code WVXA
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Other Work Use
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code MKK
Departure City Molokai
Departure State HI
Departure Country USA
Departure Time 1300
Departure Time Zone HST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Maneuvering
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Oct 26 2004 4:33PM
User who most recently changed record COOS
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --