Aircraft Accident/Incident Report

Light, Arkansas 72439
Thursday, August 21, 2003 11:00 CDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter sustained substantial damage when it impacted the terrain during a positioning flight. After spraying a field, the pilot landed, refueled, and completed a preflight inspection of the helicopter. The pilot then departed to spray another field. The pilot reported that during the agricultural flight there were no changes in the sound of the transmission or any other part of the helicopter. The helicopter impacted the terrain while in cruise flight and the pilot had no recollection of the accident. The inspection of the helicopter revealed that the transmission failed in-flight. Three worn and deformed lower pinion roller bearings from the lower planetary gear spider assembly were found loose in the transmission. The inner race for that pinion had missing rollers. It was spalled at both the upper row and lower row of its rollers. No spalling was found on the other five inner races from the lower spider assembly and no abnormal wear was found on rollers from the other pinions in the lower spider assembly.

NTSB Probable Cause Narrative

The total failure and seizure of the main rotor transmission while in cruise flight leading to the helicopter’s impact with terrain.

Event Information

Type of Event Accident
Event Date 8/21/2003
Event Day of the Week Thursday
Time of Event 1100
Event Time Zone Central Daylight Time
Event City Light
Event State ARKANSAS
Event Country --
Zipcode of the event site 72439
Event Date Year 2003
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 360700N
Event Location Longitude 0904500W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Unknown
Investigator's weather source Unknown
Time of the weather observation 1055 Central Daylight Time
Direction of event from weather observation facility (degrees) 315
Weather Observation Facility ID ARG
Elevation of weather observation facility 273
Distance of event from weather observation facility (units?) 11
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 30
Dew Point at event time (in degress fahrenheit) 25
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.04
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 15828
NTSB Notification Source FAA
NTSB Notification Date Aug 21 2003 12:00AM
NTSB Notification Time 1503
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 29 2004 7:30AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office FAA-Little Rock FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N38CD
NTSB Number CHI03FA277
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Bell
Aircraft Model TH-13T
Aircraft Series Identifier --
Aircraft Serial Number 3680
Certified Max Gross Weight 2850
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Mar 16 2003 12:00AM
Airframe hours since last inspection 70
Airframe Hours 6005.1
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Couch Helicopter Services
Aircraft Owner Street Address 10 Lawrence Rd. CR 724
Aircraft Owner City Walnut Ridge
Aircraft Owner State AR
Aircraft Owner Country USA
Aircraft Owner Zipcode 72476
Operator is an individual? No
Operator Name SONGER, HARVEY
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 4685 HWY 228
Operator City Bono
Operator State AR
Operator Country USA
Operator Zip code 72416
Operator Code NOSG
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Positioning
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code --
Departure City Fontaine
Departure State AR
Departure Country USA
Departure Time 1045
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code --
Destination City Delaplaine
Destination State AR
Destination Country USA
Specific Phase of Flight Maneuvering - aerial application
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record May 18 2004 4:19PM
User who most recently changed record SULP
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --