Aircraft Accident/Incident Report

San Antonio, Texas 78216
Thursday, February 19, 2004 2:45 CST

NTSB Narrative Summary Released at Completion of Accident

The 493-hour pilot reported that approximately 5 minutes after departure, he noticed a "slight change in engine noise." Subsequently, he heard a "bang," followed by an aural engine warning horn, and a loss of engine power. The pilot initiated an autorotation, and during the autorotation, the helicopter impacted power lines, landed hard on a parking lot surface and came to rest upright. A witness located adjacent to the helicopter's flight path reported hearing a "loud backfire" followed by subsequent white smoke coming from the helicopter. Review of the aircraft maintenance records revealed the engine was overhauled approximately 295 hours prior to the accident. During the engine overhaul, the impeller travel (bump clearance) was measured to be approximately .010 inches. During the engine teardown examination, prior to the removal of the compressor rotor from the rear support, the impeller travel (bump clearance) was measured to be approximately 0.021 inches. The third, fifth, and sixth stage vane assemblies were bent in the direction of rotation. Corresponding damage was observed on the trailing edges of the blades on the adjacent forward compressor rotors. Fretting and score marks noted on the compressor assembly components were consistent with axial movement at the compressor assembly resulting in contact between the compressor blades and vanes, and a subsequent compressor stall and loss of engine power.

NTSB Probable Cause Narrative

The loss of engine power due to the axial movement of the compressor rotor blades contacting the compressor vanes resulting in a subsequent compressor stall. A contributing factor was the improper assembly of the compressor section during the engine overhaul by unknown maintenance personnel.

Event Information

Type of Event Accident
Event Date 2/19/2004
Event Day of the Week Thursday
Time of Event 245
Event Time Zone Central Standard Time
Event City San Antonio
Event State TEXAS
Event Country --
Zipcode of the event site 78216
Event Date Year 2004
Event Date Month 2
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 292022N
Event Location Longitude 0982827W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness Not pertinent
Investigator's weather source Weather Observation Facility
Time of the weather observation 253 Central Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID SAT
Elevation of weather observation facility 809
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation CST
Lighting Conditions Night
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 11
Dew Point at event time (in degress fahrenheit) 10
Wind Direction (degrees magnetic) 190
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 8
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.14
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 16718
NTSB Notification Source FAA Operations Center
NTSB Notification Date Feb 19 2004 12:00AM
NTSB Notification Time 330
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Dec 7 2004 11:17AM
User who most recently changed record NTSB\MONR
Basic weather conditions Visual Meteorological Cond
FAA District Office San Antonio, Texas

Aircraft Involved

Aircraft #1

Aircraft Registration Number N255TP
NTSB Number FTW04GA076
Missing Aircraft Indicator --
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Schweizer
Aircraft Model 269D
Aircraft Series Identifier --
Aircraft Serial Number 0021
Certified Max Gross Weight 2550
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 27 2004 12:00AM
Airframe hours since last inspection 21.3
Airframe Hours 3621.5
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name San Antonio Police Department
Aircraft Owner Street Address 1110 99th St.
Aircraft Owner City San Antonio
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 78214
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Public Use
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code SSF
Departure City San Antonio
Departure State TX
Departure Country USA
Departure Time 240
Departure Time Zone CST
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Oct 6 2004 9:58AM
User who most recently changed record CASH
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --