Mccarran International Airport
Aircraft Accident/Incident Report

Las Vegas, Nevada 89119
Thursday, February 19, 2004 17:59 PST

NTSB Narrative Summary Released at Completion of Accident

The helicopter experienced an in-flight loss of tail rotor control due to the fatigue fracture and failure of the tail rotor pitch change lever (SN MA 3671). The purpose of this part is to translate forward and aft movement from the tail rotor controls to change the pitch of the tail rotor. The operator had removed the component from the helicopter prior to the arrival of Federal Aviation Administration inspectors, and so the condition of the part as installed could not be determined. Following the incident, the operator discovered a crack on an additional lever (SN MA 3010) in their fleet. The Safety Board Materials Laboratory determined that the fatigue cracks in the two levers were not due to material or manufacturing defects, but were caused by improper installation of the component on the tail rotor gear box. Service Bulletin (SB) No. 65.00.42 was issued in response to cracks found in other levers where the cracks were determined to have been caused by improper installation of the tail rotor gear box pitch control lever bolt. The condition of the incident lever and the second one were found to be identical to the prior cases that triggered the issuance of the service bulletin. The tail rotor gearbox assembly had 3,148.5 hours. The lever is an on-condition part, which is inspected during overhaul of the tail rotor gear box. The overhauls are completed at a normal interval of 3,000 hours; the manufacturer allows a tolerance of 10 percent over the recommended overhaul schedule. When the tail rotor gearbox assembly was submitted for overhaul, a tail rotor pitch change lever different from the one involved in the incident was submitted for inspection. There are no tracking requirements on this part and the time and history of the tail rotor pitch change lever involved in the incident could not be determined.

NTSB Probable Cause Narrative

the tail rotor pitch change lever failed in fatigue due to improper installation by company maintenance personnel.

Event Information

Type of Event Incident
Event Date 2/19/2004
Event Day of the Week Thursday
Time of Event 1759
Event Time Zone Pacific Standard Time
Event City Las Vegas
Event State NEVADA
Event Country --
Zipcode of the event site 89119
Event Date Year 2004
Event Date Month 2
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 360449N
Event Location Longitude 1150908W
Event Location Airport McCarran International Airport
Event Location Nearest Airport ID LAS
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 2181
Weather Briefing Completeness Full
Investigator's weather source Weather Observation Facility
Time of the weather observation 1756 Pacific Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID LAS
Elevation of weather observation facility 2181
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation PST
Lighting Conditions Night
Lowest Ceiling Height 25000
Lowest Non-Ceiling Height 10000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 17
Dew Point at event time (in degress fahrenheit) -2
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 7
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.97
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 6
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 19002
NTSB Notification Source FAA
NTSB Notification Date Feb 19 2004 12:00AM
NTSB Notification Time 1830
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jan 31 2006 7:35AM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office WP-LAS-FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N358NT
NTSB Number LAX04IA133
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 135: Air Taxi & Commuter
Type of Flight Plan filed Company VFR
Flight plan Was Activated? No
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Eurocopter
Aircraft Model AS 350B
Aircraft Series Identifier --
Aircraft Serial Number 1016
Certified Max Gross Weight 4630
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 7
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Feb 18 2004 12:00AM
Airframe hours since last inspection 8.8
Airframe Hours 4426.6
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Heli USA Airways, Inc.
Aircraft Owner Street Address 275 E. Tropicana Ave STE 200
Aircraft Owner City Las Vegas
Aircraft Owner State NV
Aircraft Owner Country USA
Aircraft Owner Zipcode 89109
Operator is an individual? No
Operator Name HELI USA INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code H6UA
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code KGCN
Departure City Grand Canyon
Departure State AZ
Departure Country USA
Departure Time 1715
Departure Time Zone PST
Destination Same as Local Flt --
Destination Airport Code LAS
Destination City Las Vegas
Destination State NV
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Oct 21 2005 5:25PM
User who most recently changed record COOS
Since inspection or accident Time of Accident
Event Location Runway Number and Location 1L
Runway Length 9765
Runway Width 150
Sight Seeing flight Yes
Air Medical Flight No
Medical Flight --