Bedford/Hanscom Airport
Aircraft Accident/Incident Report

Bedford, Massachusetts 01730
Wednesday, April 28, 2004 15:03 EDT

NTSB Narrative Summary Released at Completion of Accident

During the first takeoff after the installation of an overhauled engine, about 400 feet, the engine rpm dropped, then went to zero. The pilot turned back toward the airport and unsuccessfully attempted an engine restart with the boost pump in the "high" position. The airplane subsequently landed perpendicular to a runway, all three landing gear collapsed, and the airplane came to rest between two parked airplanes. During a post-accident examination, the cockpit fuel boost pump lever was found in the "high" position, and there was no evidence of fuel spillage or spray within the engine compartment. In addition, torque paste on the engine-driven fuel pump's return line B-nut fitting was found to be 1/4 turn counter-clockwise (loosened) in relation to the torque paste on the receiving end of a 90-degree elbow fitting. When the B-nut was hand-tightened, the torque paste on both fittings were aligned. When the B-nut was further tightened with a wrench, the paste was misaligned again, but about 1/4 turn further clockwise. Multiple engine runs revealed that when the B-nut was fully tightened with a wrench, and when it was also hand-tightened to the point where the B-nut paste was aligned with the 90-degree fitting paste, the engine ran smoothly. When the B-nut was loosened to a point nearly to where it was initially found, the engine quit. During subsequent testing, while the B-nut was being loosened and the engine started to quit, the boost pump was turned on to the "high" position. The engine then ran, but fuel was sprayed from the fitting. When the B-nut was further backed off, the engine would quit and could not be restarted, even with the boost pump operating. Maintenance facility personnel subsequently conducted similar tests on another airplane with a similar fuel system. When the B-nut was loosened sufficiently to allow fuel leakage, the engine quit. However, during those tests where the engine began to quit and the auxiliary fuel pump switch was placed in the high position, the engine continued to run.

NTSB Probable Cause Narrative

The mechanic's failure to properly torque the engine-driven fuel pump's return line B-nut fitting.

Event Information

Type of Event Accident
Event Date 4/28/2004
Event Day of the Week Wednesday
Time of Event 1503
Event Time Zone Eastern Daylight Time
Event City Bedford
Event State MASSACHUSETTS
Event Country --
Zipcode of the event site 01730
Event Date Year 2004
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 422748N
Event Location Longitude 0711736W
Event Location Airport Bedford/Hanscom
Event Location Nearest Airport ID BED
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 133
Weather Briefing Completeness Unknown
Investigator's weather source Weather Observation Facility
Time of the weather observation 1503 Eastern Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID BED
Elevation of weather observation facility 130
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 7000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 11
Dew Point at event time (in degress fahrenheit) -4
Wind Direction (degrees magnetic) 350
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 11
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 22
Altimeter Setting at event time (in. Hg) 29.99
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None 1
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 17569
NTSB Notification Source NERCC
NTSB Notification Date Apr 29 2004 12:00AM
NTSB Notification Time 947
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Apr 28 2005 2:59PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Boston

Aircraft Involved

Aircraft #1

Aircraft Registration Number N3243P
NTSB Number IAD04LA018
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Beech
Aircraft Model A36
Aircraft Series Identifier --
Aircraft Serial Number E-2943
Certified Max Gross Weight 3650
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 26 2004 12:00AM
Airframe hours since last inspection 2
Airframe Hours 1550
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Harwil Avaition, Inc.
Aircraft Owner Street Address 108 East Water Street
Aircraft Owner City Dover
Aircraft Owner State DE
Aircraft Owner Country USA
Aircraft Owner Zipcode 19901
Operator is an individual? No
Operator Name Hager S. Harrison
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Greenwich
Operator State CT
Operator Country USA
Operator Zip code 06830
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code BED
Departure City Bedford
Departure State MA
Departure Country USA
Departure Time 1503
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Takeoff - initial climb
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record --
User who most recently changed record --
Since inspection or accident Time of Accident
Event Location Runway Number and Location 29
Runway Length 7001
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --