Individually Owned: 150,657
Corporate Owned: 137,281
Aircraft Accident/Incident Report
Daytona Beach, Florida 32124
Monday, May 10, 2004 12:30 EDT
NTSB Narrative Summary Released at Completion of Accident
The mechanic stated that he and the pilot were conducting a maintenance test flight, when the incident occurred. He further stated that after takeoff, and during climb to cruise, at an altitude of 1,000 feet AGL, as the pilot reduced power from 2,700 rpm to 2,500 rpm, all of a sudden there was a loud bang, and the airplane started to shudder and shake violently. He stated that the pilot reduced power, and returned for an otherwise uneventful landing. Examination of the airplane revealed that one blade of the three-bladed McCauley propeller appeared to be in negative pitch, and when moved, it revolved freely in the hub. Further examination revealed that the pitch change actuating pin for the No. 3 propeller blade had separated, with a threaded portion of the pin still remaining in the hub. On May 10, 2004, the incident McCauley propeller blade, and associated propeller parts, were examined at the NTSB Metallurgical Laboratory, Washington DC. The examination revealed that for the affected blade, the ferrule hole into which the fractured pitch change actuator pin had been inserted, had threads that did not extend into the hole as specified by the propeller manufacturer. The threads extended about one half the distance from the bottom of the hole, and fatigue cracking was found to be in the threads of the pin, and the fatigue crack had progressed about 95 percent of the way through the pin before it separated due to overstress. Records indicated that the propeller had last been overhauled on January 30, 1997,by a maintenance facility in Johnson City, New York, about 678 flight hours prior to the incident..
NTSB Probable Cause Narrative
Improper maintenance/installation by the propeller overhaul/repair facility, which resulted in stress related fatigue and the eventual separation of the propeller pitch change pin.
Event Information
| Type of Event | Incident |
| Event Date | 5/10/2004 |
| Event Day of the Week | Monday |
| Time of Event | 1230 |
| Event Time Zone | Eastern Daylight Time |
| Event City | Daytona Beach |
| Event State | FLORIDA |
| Event Country | -- |
| Zipcode of the event site | 32124 |
| Event Date Year | 2004 |
| Event Date Month | 5 |
| MidAir Collision Indicator | No |
| On Ground Collision occurred ? | No |
| Event Location Latitude | 290441N |
| Event Location Longitude | 0810240W |
| Event Location Airport | -- |
| Event Location Nearest Airport ID | -- |
| Indicates whether the acc/inc occurred off or on an airport | Off Airport/Airstrip |
| Distance from airport in statute miles | -- |
| Degrees magnetic from airport | -- |
| Airport Elevation | -- |
| Weather Briefing Completeness | Not pertinent |
| Investigator's weather source | Weather Observation Facility |
| Time of the weather observation | |
| Direction of event from weather observation facility (degrees) | -- |
| Weather Observation Facility ID | DAB |
| Elevation of weather observation facility | 34 |
| Distance of event from weather observation facility (units?) | -- |
| Time Zone of the weather observation | -- |
| Lighting Conditions | Day |
| Lowest Ceiling Height | -- |
| Lowest Non-Ceiling Height | 4000 |
| Sky/Lowest/Cloud Conditions | Few |
| Sky Condition for Lowest Ceiling | None |
| Visibility Runway Visual Range (Feet) | -- |
| Visibility Runway Visual Value (Statute Miles) | -- |
| Visibility (Statute Miles) | 10 |
| Air Temperature at event time (in degrees celsius) | 27 |
| Dew Point at event time (in degress fahrenheit) | 17 |
| Wind Direction (degrees magnetic) | 90 |
| Variable Wind Indicator | Wind direction could be determined |
| Wind Speed (knots) | 9 |
| Wind Velocity Indicator | -- |
| Wind Gust Indicator | Gusting |
| Wind Gust (knots) | 17 |
| Altimeter Setting at event time (in. Hg) | 30.22 |
| Density Altitude (feet) | -- |
| Intensity of Precipitation | -- |
| METAR weather report | -- |
| Event Highest Injury | None |
| On Ground, Fatal Injuries | -- |
| On Ground, Minor Injuries | -- |
| On Ground, Serious Injuries | -- |
| Injury Total Fatal | -- |
| Injury Total Minor | -- |
| Injury Total None | 2 |
| Injury Total Serious | -- |
| Injury Total All | -- |
| Investigating Agency | NTSB |
| NTSB Docket Number (internal use) | 17787 |
| NTSB Notification Source | FAA Orlando FSDO |
| NTSB Notification Date | May 11 2004 12:00AM |
| NTSB Notification Time | 1210 |
| Fiche Number and/or location -used to find docket information | DMS |
| Date of most recent change to record | Jun 8 2005 12:51PM |
| User who most recently changed record | NTSB\JOHB |
| Basic weather conditions | Visual Meteorological Cond |
| FAA District Office | Orlando, Florida |
Aircraft Involved |
|
|---|---|
Aircraft #1 |
|
| Aircraft Registration Number | N3670S |
| NTSB Number | MIA04IA088 |
| Missing Aircraft Indicator | -- |
| Federal Aviation Reg. Part | Part 91: General Aviation |
| Type of Flight Plan filed | None |
| Flight plan Was Activated? | No |
| Damage | None |
| Aircraft Fire | None |
| Aircraft Explosion | None |
| Aircraft Manufacturer's Full Name | Beech |
| Aircraft Model | A36 |
| Aircraft Series Identifier | -- |
| Aircraft Serial Number | E1702 |
| Certified Max Gross Weight | 3780 |
| Aircraft Category | Airplane |
| Aircraft Registration Class | U.S. Registered/U.S. Soil |
| Aircraft is a homebuilt? | No |
| Flight Crew Seats | -- |
| Cabin Crew Seats | -- |
| Passenger Seats | -- |
| Total number of seats on the aircraft | 4 |
| Number of Engines | 1 |
| Fixed gear or retractable gear | Retractable |
| Aircraft, Type of Last Inspection | Annual |
| Date of Last Inspection | Aug 1 2003 12:00AM |
| Airframe hours since last inspection | 66 |
| Airframe Hours | 2595 |
| ELT Installed | Yes |
| ELT Activated | No |
| ELT Aided Location of Event Site | No |
| ELT Type | -- |
| Aircraft Owner Name | Flying B Enterprises LTD |
| Aircraft Owner Street Address | 3511 Silverside Road |
| Aircraft Owner City | Wilmington |
| Aircraft Owner State | DE |
| Aircraft Owner Country | USA |
| Aircraft Owner Zipcode | 19810 |
| Operator is an individual? | No |
| Operator Name | -- |
| Operator Same as Owner? | Yes |
| Operator Is Doing Business As | -- |
| Operator Address Same as Owner? | Yes |
| Operator Street Address | -- |
| Operator City | -- |
| Operator State | -- |
| Operator Country | -- |
| Operator Zip code | -- |
| Operator Code | -- |
| Owner has at least one certificate | None |
| Other Operator of large aircraft? | -- |
| Certified for Part 133 or 137 Operation | -- |
| Operator Certificate Number | -- |
| Indicates whether an air carrier operation was scheduled or not | -- |
| Indicates Domestic or International Flight | -- |
| Operator carrying Pax/Cargo/Mail | -- |
| Type of Flying (Per_Bus / Primary) | Flight Test |
| Second Pilot on Board | No |
| Departure Point Same as Event | Yes |
| Departure Airport Code | 7FL6 |
| Departure City | Daytona Beach |
| Departure State | FL |
| Departure Country | USA |
| Departure Time | 1227 |
| Departure Time Zone | EDT |
| Destination Same as Local Flt | dest & departure same, accident can occur anywhere |
| Destination Airport Code | -- |
| Destination City | -- |
| Destination State | -- |
| Destination Country | -- |
| Specific Phase of Flight | Climb - to cruise |
| Report sent to ICAO? | No |
| Evacuation occurred | No |
| Date of most recent change to record | Sep 14 2004 1:41PM |
| User who most recently changed record | KENJ |
| Since inspection or accident | Time of Accident |
| Event Location Runway Number and Location | NA |
| Runway Length | -- |
| Runway Width | -- |
| Sight Seeing flight | No |
| Air Medical Flight | No |
| Medical Flight | -- |