Aircraft Accident/Incident Report

Houstonia, Missouri 65333
Saturday, September 18, 2004 12:30 CDT

NTSB Narrative Summary Released at Completion of Accident

The airplane sustained impact and fire damage when it cart-wheeled during a forced landing following a loss of engine power. The pilot reported that 30 minutes into the flight he heard a "clunk", the engine stopped running, and the propeller was not windmilling. He stated he attempted to restart the engine to no avail. The pilot was attempting an off airport landing in a bean field when the right wing contacted the ground, the airplane cart wheeled, and a post impact fire ensued. Inspection of the engine revealed the piston and piston pin on the number 4 cylinder were separated from the connecting rod. The metallurgical examination of the number 4 connecting rod noted the piston pin end of the rod was fractured and the fractured ends were deformed inward. The fractured surface revealed an area typical of a fatigue crack that started at the forging parting plane on the exterior surface. The fatigue origin areas contained ratchet marks indicating that fatigue cracking initiated at multiple sites and the crack extended through approximately 60% of the wall thickness. The engine, a Lycoming O-320-E2D, was overhauled on August 11, 2003, at an engine total time of 3,918.7 hours. The engine had accumulated approximately 70 hours since the overhaul. Maintenance records indicate the connecting rods were magnafluxed, rebushed, checked for alignment, and reinstalled in the engine during the overhaul. The connecting rods were the original engine rods.

NTSB Probable Cause Narrative

The fatigue failure of the piston end of the connecting rod and the pilot's failure to maintain aircraft control during the forced landing.

Event Information

Type of Event Accident
Event Date 9/18/2004
Event Day of the Week Saturday
Time of Event 1230
Event Time Zone Central Daylight Time
Event City Houstonia
Event State MISSOURI
Event Country --
Zipcode of the event site 65333
Event Date Year 2004
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 385300N
Event Location Longitude 0932100W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1153 Central Daylight Time
Direction of event from weather observation facility (degrees) 140
Weather Observation Facility ID DMO
Elevation of weather observation facility 909
Distance of event from weather observation facility (units?) 16
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 19
Dew Point at event time (in degress fahrenheit) 18
Wind Direction (degrees magnetic) 20
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 11
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 17
Altimeter Setting at event time (in. Hg) 30.11
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 18198
NTSB Notification Source FAA
NTSB Notification Date Sep 18 2004 12:00AM
NTSB Notification Time 1600
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 13 2005 12:54PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Kansas City, MO FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N80237
NTSB Number CHI04LA283
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name Cessna
Aircraft Model 172M
Aircraft Series Identifier --
Aircraft Serial Number 17266465
Certified Max Gross Weight 2400
Aircraft Category Airplane
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Nov 10 2003 12:00AM
Airframe hours since last inspection --
Airframe Hours 6244
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name Dejarnette Enterprises, Inc.
Aircraft Owner Street Address 2525 NE Douglas St.
Aircraft Owner City Lee's Summit
Aircraft Owner State MO
Aircraft Owner Country USA
Aircraft Owner Zipcode 64064
Operator is an individual? No
Operator Name Kenneth T. Conlee
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Lee's Summit
Operator State MO
Operator Country USA
Operator Zip code 64081
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code LXT
Departure City Lee's Summit
Departure State MO
Departure Country USA
Departure Time 1200
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code COU
Destination City Columbia
Destination State MO
Destination Country USA
Specific Phase of Flight Landing - flare/touchdown
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Jun 22 2005 8:05AM
User who most recently changed record SULP
Since inspection or accident Last Inspection
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --