Aircraft Accident/Incident Report

Waynesboro, Georgia 30830
Friday, September 10, 2004 12:50 EDT

NTSB Narrative Summary Released at Completion of Accident

The flight was contracted by Georgia Power Company to complete inspections and maintenance on a number of their transmission power lines. After completing a shield wire splice procedure, both the pilot and passenger heard a "pop" in the rear of the helicopter. The helicopter began to spin "hard to the right". However, to avoid hitting the shield wire, the pilot increased the collective pitch, which accelerated the turn. After clearing the shield wire and making the second turn, the pilot reduced the throttle to slow the spin, leveled the helicopter and collided with trees in a level flight attitude. The pilot did not report any mechanical malfunctions with the helicopter prior to the accident. Examination of the helicopter revealed the main rotor blades separated, the left skid separated, the windshield broken, upward crush damage along the bottom of the fuselage aft of the skid, the tail rotor assembly separated at driveshaft, crush damage along the sides of the tail section and the horizontal stabilizer detached from the tail. The tail rotor assembly and part of the tail rotor drive shaft were sent to the NTSB Materials Laboratory in Washington D.C. for further examination. The Materials Lab determined that the tail rotor assembly failed due to a fatigue fracture of the input gearshaft in the tail rotor gearbox assembly. This fracture led to jamming of the gearbox and the resulting overstress fracture of the tail rotor drive shaft, which was consistent with the engine driving the shaft at the forward end with the aft end stopped.

NTSB Probable Cause Narrative

The tail rotor assembly failed due to a fatigue fracture of the input gearshaft in the tail rotor gearbox assembly, which resulted in a loss of tail rotor control and subsequent collision with trees.

Event Information

Type of Event Accident
Event Date 9/10/2004
Event Day of the Week Friday
Time of Event 1250
Event Time Zone Eastern Daylight Time
Event City Waynesboro
Event State GEORGIA
Event Country --
Zipcode of the event site 30830
Event Date Year 2004
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 330229N
Event Location Longitude 0820010W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport 0
Airport Elevation 0
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1253 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 360
Weather Observation Facility ID KAGS
Elevation of weather observation facility 144
Distance of event from weather observation facility (units?) 19
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 29
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) 40
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 6
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.13
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 17884
NTSB Notification Source FAA
NTSB Notification Date Sep 10 2004 12:00AM
NTSB Notification Time 1340
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 7 2005 10:33AM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Atlanta FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N5211R
NTSB Number ATL04LA181
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed Company VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Hughes
Aircraft Model HU-369-D
Aircraft Series Identifier --
Aircraft Serial Number 1161D
Certified Max Gross Weight 3550
Aircraft Category Helicopter
Aircraft Registration Class U.S. Registered/U.S. Soil
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 30 2004 12:00AM
Airframe hours since last inspection 38
Airframe Hours 9984.1
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Helibase LLC
Aircraft Owner Street Address 104 Sanders Rd
Aircraft Owner City Carrol Valley
Aircraft Owner State PA
Aircraft Owner Country USA
Aircraft Owner Zipcode 17320
Operator is an individual? No
Operator Name Haverfield Corporation
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 104 Sanders Road
Operator City Carroll Valley
Operator State PA
Operator Country USA
Operator Zip code 17320
Operator Code --
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Observation
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code KDNL
Departure City Augusta
Departure State GA
Departure Country USA
Departure Time 730
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Hover
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record May 16 2005 3:48PM
User who most recently changed record POWP
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --