South Bend Regional Airport
Aircraft Accident/Incident Report

South Bend, Indiana 46637
Tuesady, December 14, 2004 13:30 EST

NTSB Narrative Summary Released at Completion of Accident

The airplane was substantially damaged during a forced landing following a loss of engine power. The pilot stated that shortly after takeoff, the engine "abruptly and smoothly rolled back." Movement of the power control lever had no effect. He stated that use of the manual override (MOR) system did not restore engine power. He secured the engine and executed a forced landing on a roadway. The airplane's wing struck two utility poles during rollout. Data downloaded from the accident aircraft indicated that the recorded engine interstage turbine temperature (ITT) exceeded published limits during the event. The post accident engine inspection revealed turbine damage consistent with an over-temperature event. The inspection also revealed a leak in the compressor discharge pressure (CDP) sensor bellows within the fuel control unit (FCU). The leak prevented the bellows assembly from responding to throttle inputs and resulted in the FCU providing minimum fuel flow to the engine regardless of the throttle setting. Following this accident an improved FCU design which incorporated a more robust bellows design was released and retrofited into the entire in-service and production fleet. The airframe manufacturer issued a revision to the pilot's operating handbook to provide an improved procedure for use in the event of an in-flight engine power loss. It also updated information regarding the Manual Override (MOR) system.

NTSB Probable Cause Narrative

Failure of the fuel control unit (FCU) bellows which resulted in a significant loss of engine power and the pilot's encounter with unsuitable terrain during the subsequent forced landing. A contributing factor was the pilot's inadvertent exceedence of the engine temperature limitations during use of the manual override (MOR) system. Additional factors were the roadway and the utility poles struck during the forced landing.

Event Information

Type of Event Accident
Event Date 12/14/2004
Event Day of the Week Tuesday
Time of Event 1330
Event Time Zone Eastern Standard Time
Event City South Bend
Event State INDIANA
Event Country --
Zipcode of the event site 46637
Event Date Year 2004
Event Date Month 12
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 414231N
Event Location Longitude 0861502W
Event Location Airport South Bend Regional
Event Location Nearest Airport ID SBN
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 3
Degrees magnetic from airport --
Airport Elevation 799
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1254 Eastern Standard Time
Direction of event from weather observation facility (degrees) 270
Weather Observation Facility ID SBN
Elevation of weather observation facility 799
Distance of event from weather observation facility (units?) 3
Time Zone of the weather observation EST
Lighting Conditions Day
Lowest Ceiling Height 3000
Lowest Non-Ceiling Height 2400
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 9
Air Temperature at event time (in degrees celsius) -4
Dew Point at event time (in degress fahrenheit) -7
Wind Direction (degrees magnetic) 0
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.48
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 5
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 20866
NTSB Notification Source FAA
NTSB Notification Date Dec 14 2004 12:00AM
NTSB Notification Time 1402
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jan 31 2007 9:40AM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office FAA-South Bend FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N922RG
NTSB Number CHI05LA045
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Pilatus
Aircraft Model PC-12/45
Aircraft Series Identifier --
Aircraft Serial Number 409
Certified Max Gross Weight 9921
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 8
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jul 1 2004 12:00AM
Airframe hours since last inspection 84
Airframe Hours 599
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Riversville Aircraft Corp.
Aircraft Owner Street Address 433 Riversville Rd
Aircraft Owner City Greenwich
Aircraft Owner State CT
Aircraft Owner Country USA
Aircraft Owner Zipcode 06831
Operator is an individual? No
Operator Name Greenhill Aviation Co., LLC
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 16 Hangar Road
Operator City White Plains
Operator State NY
Operator Country USA
Operator Zip code 10604
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Executive/Corporate
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code SBN
Departure City South Bend
Departure State IN
Departure Country USA
Departure Time 1315
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code HPN
Destination City White Plains
Destination State NY
Destination Country USA
Specific Phase of Flight Climb
Report sent to ICAO? Yes
Evacuation occurred No
Date of most recent change to record Nov 9 2006 3:54PM
User who most recently changed record DINC
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --