Berkeley County Airport
Aircraft Accident/Incident Report

Macedonia, South Carolina 29461
Wednesday, February 23, 2005 17:19 EST

NTSB Narrative Summary Released at Completion of Accident

While approaching Moncks Corner Airport to land, the airplane's engine seized and the pilot was forced to land on tree tops about 400 feet from the runway. Post-accident examination of the engine assembly revealed four fatigue cracks on the planetary carrier housing that propagated outboard and caused the housing to fracture into multiple pieces. The teeth around the sun gear in the area that corresponds to the planetary gears were fractured and exhibited deformation. The teeth of the planetary gears showed deformation. The splined lock was examined and exhibited fretting damage. The width of the fretting/galling damage on the four flat surfaces was wider compared to the thickness of the mating square slot on the cap, consistent with lateral movement between the splined lock and cap. All spine teeth on the splined lock showed deformation. Dimensional inspection of the gears were performed on the engine approximately 98 hours prior to the accident. At that time, a new sun gear was installed in the engine. The mating four planetary gears were not replaced and not required to be replaced. Uneven wear between gear faces caused stresses to be distributed unevenly between the gears, resulting in accelerated wear of the gears. Wear of the planetary gears are required to be evaluated when the engine is overhauled, but there is no record of a recent engine overhaul.

NTSB Probable Cause Narrative

The fatigue cracking of the planetary gear housing, which resulted in the loss of engine power.

Event Information

Type of Event Accident
Event Date 2/23/2005
Event Day of the Week Wednesday
Time of Event 1719
Event Time Zone Eastern Standard Time
Event City Macedonia
Event State SOUTH CAROLINA
Event Country --
Zipcode of the event site 29461
Event Date Year 2005
Event Date Month 2
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 331116N
Event Location Longitude 0800214W
Event Location Airport BERKELEY COUNTY
Event Location Nearest Airport ID 50J
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1721 Central Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID CHS
Elevation of weather observation facility 45
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 900
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 5
Air Temperature at event time (in degrees celsius) 16
Dew Point at event time (in degress fahrenheit) 13
Wind Direction (degrees magnetic) 110
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 13
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.05
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 19109
NTSB Notification Source FAA Com Center
NTSB Notification Date Feb 23 2005 12:00AM
NTSB Notification Time 1845
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Feb 28 2006 12:35PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Columbia FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2296Y
NTSB Number ATL05LA052
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire Ground
Aircraft Explosion None
Aircraft Manufacturer's Full Name WSK PZL Mielec
Aircraft Model M-18A
Aircraft Series Identifier --
Aircraft Serial Number 1Z018-27
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Sep 1 2004 12:00AM
Airframe hours since last inspection 98
Airframe Hours 4470.9
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name AG AVIATION EQUIPMENT LLC
Aircraft Owner Street Address RR 2 BOX 32B
Aircraft Owner City POND CREEK
Aircraft Owner State OK
Aircraft Owner Country USA
Aircraft Owner Zipcode 73766
Operator is an individual? No
Operator Name David Melvin Hill
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 105 Grayson Dr.
Operator City Jonesboro
Operator State AR
Operator Country USA
Operator Zip code 72404
Operator Code --
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 50J
Departure City Moncks Corner
Departure State SC
Departure Country USA
Departure Time --
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code 50J
Destination City MONCKS CORNER
Destination State SC
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? No
Evacuation occurred No
Date of most recent change to record Nov 23 2005 11:14AM
User who most recently changed record POWP
Since inspection or accident Last Inspection
Event Location Runway Number and Location --
Runway Length 3800
Runway Width 75
Sight Seeing flight No
Air Medical Flight No
Medical Flight --