Aircraft Accident/Incident Report

Ketchikan, Alaska 99901
Thursday, July 28, 2005 12:55 AKD

NTSB Narrative Summary Released at Completion of Accident

The airline transport certificated pilot was conducting a visual flight rules (VFR) local area sightseeing flight under Title 14, CFR Part 135, in a float-equipped airplane. During cruise flight, a flash fire erupted near the windshield/glare shield area of the cockpit, in front of the pilot. The pilot made an emergency landing, and a passenger assisted by utilizing a fire extinguisher to put out the fire. The airplane received minor damage, but the pilot received second-degree burns to his hands. The airplane was manufactured in 1958, and had accrued 3,742 hours on the airframe, and 6.4 hours since the last annual inspection when a 1,000 hp engine was installed. A postaccident examination of the airplane revealed a pin-size hole in an aluminum fuel pressure bourbon line, utilized as a fixed line between the engine firewall, and an airframe longitudinal former, behind the instrument panel. The bourbon line is located between flexible fuel pressure lines from the engine to the firewall, and from the airframe former to the backside of the fuel pressure gauge. An examination of the line at the NTSB Materials Laboratory revealed a circular-shaped hole about 3 inches from the firewall end of the line. A longitudinal cut was made through the hole which revealed blue and brown tinting, and evidence of metal flow typical of re-solidification. The features of the hole were consistent with heat damage from electrical arcing. The wall of the tube had no evidence of corrosion.

NTSB Probable Cause Narrative

An electrical arc on the exterior of a fuel pressure line that initiated a fuel leak and fire during cruise flight, which resulted in serious injuries to the pilot as he performed an emergency landing on the water. A factor contributing to the accident was an inadequate annual inspection of the airplane by company maintenance personnel.

Event Information

Type of Event Accident
Event Date 7/28/2005
Event Day of the Week Thursday
Time of Event 1255
Event Time Zone --
Event City Ketchikan
Event State ALASKA
Event Country --
Zipcode of the event site 99901
Event Date Year 2005
Event Date Month 7
MidAir Collision Indicator --
On Ground Collision occurred ? --
Event Location Latitude 551736N
Event Location Longitude 1313236W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1253 Atlantic Daylight Time
Direction of event from weather observation facility (degrees) 325
Weather Observation Facility ID PAKT
Elevation of weather observation facility 0
Distance of event from weather observation facility (units?) 5
Time Zone of the weather observation ADT
Lighting Conditions Day
Lowest Ceiling Height 3500
Lowest Non-Ceiling Height 2000
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 15
Dew Point at event time (in degress fahrenheit) 13
Wind Direction (degrees magnetic) 155
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 3
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.02
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 10
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 19088
NTSB Notification Source FAA Regional Operations Center
NTSB Notification Date Jul 28 2005 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Feb 28 2006 12:35PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office FAA-AL JNU FSDO 05

Aircraft Involved

Aircraft #1

Aircraft Registration Number N6868B
NTSB Number ANC05LA110
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 135: Air Taxi & Commuter
Type of Flight Plan filed Company VFR
Flight plan Was Activated? --
Damage Minor
Aircraft Fire In-flight
Aircraft Explosion None
Aircraft Manufacturer's Full Name de Havilland
Aircraft Model DHC-3
Aircraft Series Identifier --
Aircraft Serial Number 274
Certified Max Gross Weight 9000
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 11
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jul 1 2005 12:00AM
Airframe hours since last inspection 6.4
Airframe Hours 3742
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name PM Air, LLC.
Aircraft Owner Street Address 1515 Tongass Ave.
Aircraft Owner City Ketchikan
Aircraft Owner State AK
Aircraft Owner Country USA
Aircraft Owner Zipcode 99901
Operator is an individual? No
Operator Name Promech Inc.
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code PJMA
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code 5KE
Departure City Ketchikan
Departure State AK
Departure Country USA
Departure Time 1125
Departure Time Zone ADT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 19 2005 2:58PM
User who most recently changed record PETL
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight Yes
Air Medical Flight No
Medical Flight --