Winnie/Stowell Airport
Aircraft Accident/Incident Report

Winnie, Texas 77665
Friday, August 19, 2005 11:00 CDT

NTSB Narrative Summary Released at Completion of Accident

The 18,950-hour commercial pilot reported that that shortly after departure the "engine blew" and he executed a forced landing to a field, and the airplane received minor damage. Examination of the turbine engine revealed that it had experienced an uncontained separation of the second-stage turbine disk as a result of low cycle fatigue. No evidence of deep scratches or gouges were observed on the bore surface or on the forward and aft face of the disk. A review of maintenance records revealed that the engine had been previously installed on an aircraft that was registered in a foreign country, and the maintenance records were not complete. When the operator purchased this engine, he informed the facility that performed his engine maintenance that the second-stage turbine rotor was installed on the engine in 1992 with a total of 730 cycles. The maintenance facility then produced a new life-limit card for the second stage turbine disk. Based on this data, the disk had accrued a total of approximately 1,738 cycles at the time it failed. The rotor had an FAA approved life-limit of 5,400 cycles. However, according to the production records from the manufacturer of the engine, the second-stage turbine rotor had originally been shipped with zero hours and cycles in another, new production engine on January 24, 1973, making the part 33 years old.

NTSB Probable Cause Narrative

The loss of engine power due to the failure of the second-stage turbine wheel as a result of low cycle fatigue.

Event Information

Type of Event Incident
Event Date 8/19/2005
Event Day of the Week Friday
Time of Event 1100
Event Time Zone Central Daylight Time
Event City Winnie
Event State TEXAS
Event Country --
Zipcode of the event site 77665
Event Date Year 2005
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 294808N
Event Location Longitude 0942531W
Event Location Airport Winnie/Stowell Airport
Event Location Nearest Airport ID T90
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 1
Degrees magnetic from airport --
Airport Elevation 25
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1053 Central Standard Time
Direction of event from weather observation facility (degrees) 330
Weather Observation Facility ID BOT
Elevation of weather observation facility 15
Distance of event from weather observation facility (units?) 23
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 33
Dew Point at event time (in degress fahrenheit) 24
Wind Direction (degrees magnetic) 220
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 6
Wind Velocity Indicator --
Wind Gust Indicator Unknown
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.04
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 20069
NTSB Notification Source HOU FSDO
NTSB Notification Date Aug 19 2005 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 31 2006 10:47AM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Houston, Texas

Aircraft Involved

Aircraft #1

Aircraft Registration Number N4545W
NTSB Number DFW05IA222
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Air Tractor
Aircraft Model AT-401
Aircraft Series Identifier --
Aircraft Serial Number 401-0790
Certified Max Gross Weight 7860
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 1
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 1 2005 12:00AM
Airframe hours since last inspection --
Airframe Hours --
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Twin County Air Ag, Incorporated
Aircraft Owner Street Address PO Box 1268
Aircraft Owner City Winnie
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 77665
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Positioning
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code T90
Departure City Winnie
Departure State TX
Departure Country USA
Departure Time 1055
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code ARM
Destination City Wharton
Destination State TX
Destination Country USA
Specific Phase of Flight Climb - to cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record May 17 2006 9:17AM
User who most recently changed record CASH
Since inspection or accident --
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --