Flathead Sky Ranch Airport
Aircraft Accident/Incident Report

Kalispell, Montana 59904
Thursday, September 1, 2005 20:30 MDT

NTSB Narrative Summary Released at Completion of Accident

Just prior to the flight, the pilot, who was five hours into a ten hour experimental aircraft flight test regimen, readjusted the valve lash in the Subaru engine that powered the subject aircraft. At the beginning of the flight, he took off and climbed to about 1,000 feet above ground level (agl). After he rolled out on downwind, his ground crew contacted him on the aircraft radio to advise him that the aircraft's engine appeared to have been missing and running rough during the takeoff and initial climbout. About the time that the pilot received the radio transmission, the aircraft's engine quit producing power, and he decided to continue on around the pattern in order to execute a forced landing on the runway from which he had departed. As he turned from base to final, the pilot realized that he might not be able to stretch the glide to the end of the runway, but he elected to attempt to do so. When the aircraft descended to about 25 feet agl, its airspeed slowed to the point where it stall/mushed into the terrain about one-quarter of a mile off the end of the runway. In a post accident inspection, it was determined that the valve clearance in the engine had been set with a gap so small that when the internal engine temperature began to increase the exhaust valves in each cylinder did not completely close. Without the closure of the valves, sufficient compression was not created in the cylinders, and the engine stopped producing power.

NTSB Probable Cause Narrative

The pilot/owner's improper setting of the engine's valve clearance, leading to the failure of the exhaust valves to fully close and a total loss of power while on a VFR downwind, and the pilot/owner's failure to maintain sufficient airspeed as he tried to extend his power-off glide to the approach end of the runway.

Event Information

Type of Event Accident
Event Date 9/1/2005
Event Day of the Week Thursday
Time of Event 2030
Event Time Zone Mountain Daylight Time
Event City Kalispell
Event State MONTANA
Event Country --
Zipcode of the event site 59904
Event Date Year 2005
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 480742N
Event Location Longitude 1142055W
Event Location Airport Flathead Sky Ranch
Event Location Nearest Airport ID MT95
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0.25
Degrees magnetic from airport --
Airport Elevation 3000
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 340
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 19287
NTSB Notification Source FAA Operations Center
NTSB Notification Date Sep 6 2005 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Feb 28 2006 12:35PM
User who most recently changed record NTSB\JOHB
Basic weather conditions Visual Meteorological Cond
FAA District Office Helena FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N12QJ
NTSB Number SEA05LA189
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Ballhagen/Shyrock
Aircraft Model Q-2
Aircraft Series Identifier --
Aircraft Serial Number A2876
Certified Max Gross Weight 1200
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Feb 1 2005 12:00AM
Airframe hours since last inspection 5
Airframe Hours 300
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name David G. Hudak
Aircraft Owner Street Address --
Aircraft Owner City Kalispell
Aircraft Owner State MT
Aircraft Owner Country USA
Aircraft Owner Zipcode 59901
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code MT95
Departure City Kalispell
Departure State MT
Departure Country USA
Departure Time 2025
Departure Time Zone MDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code MT95
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Climb
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Nov 30 2005 3:43PM
User who most recently changed record STAM
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --