Individually Owned: 150,657
Corporate Owned: 137,281
Aircraft Accident/Incident Report
Dayville, Oregon 97825
Friday, March 17, 2006 9:35 PST
NTSB Narrative Summary Released at Completion of Accident
The helicopter experienced a total loss of engine power while hovering out of ground effect during a long-line logging operation. Witnesses observed the helicopter descend vertically with the rotors visibly slowing down, nose over to an inverted position, impact the ground inverted, and roll onto its left side. Initial examination of the engine revealed that when the power turbine was rotated, the engine output adapter attached to the reduction gearbox did not rotate, indicating a mechanical disconnect within the engine. Disassembly of the engine revealed severe damage to the sun gear shaft, which coupled the power turbine to the reduction gear box. Further disassembly and materials analysis disclosed an assembly error of one of the three aft planetary gear shaft roller bearings in the reduction gear box and improper crimping of the lockcup on the N1 seal and nut assembly. These two errors resulted in misalignment in the planetary gear train leading to high tooth loading in the sun gear shaft, which resulted in stripping and separation of gear teeth and loss of transmitted torque through the reduction gear box. Examination of maintenance records indicated that the bearing assembly error occurred during an overhaul of the reduction gear box by a certified repair station 822.8 operating hours before the accident. The improper crimping of the lockcup occurred during a repair by the same certified repair station performed 350.2 operating hours before the accident.
NTSB Probable Cause Narrative
The improper overhaul of the reduction gear box assembly and improper installation of the N1 seal and nut assembly lockcup by maintenance personnel, which resulted in failure of the reduction gear box and a total loss of engine power. A contributing factor was the pilot's failure to maintain adequate rotor rpm following the power loss, which resulted in an uncontrolled descent to ground impact.
Event Information
| Type of Event | Accident |
| Event Date | 3/17/2006 |
| Event Day of the Week | Friday |
| Time of Event | 935 |
| Event Time Zone | Pacific Standard Time |
| Event City | Dayville |
| Event State | OREGON |
| Event Country | -- |
| Zipcode of the event site | 97825 |
| Event Date Year | 2006 |
| Event Date Month | 3 |
| MidAir Collision Indicator | No |
| On Ground Collision occurred ? | No |
| Event Location Latitude | 443406N |
| Event Location Longitude | 1192755W |
| Event Location Airport | -- |
| Event Location Nearest Airport ID | -- |
| Indicates whether the acc/inc occurred off or on an airport | Off Airport/Airstrip |
| Distance from airport in statute miles | -- |
| Degrees magnetic from airport | -- |
| Airport Elevation | -- |
| Weather Briefing Completeness | -- |
| Investigator's weather source | Witness |
| Time of the weather observation | |
| Direction of event from weather observation facility (degrees) | -- |
| Weather Observation Facility ID | -- |
| Elevation of weather observation facility | -- |
| Distance of event from weather observation facility (units?) | -- |
| Time Zone of the weather observation | -- |
| Lighting Conditions | Day |
| Lowest Ceiling Height | -- |
| Lowest Non-Ceiling Height | -- |
| Sky/Lowest/Cloud Conditions | Clear |
| Sky Condition for Lowest Ceiling | None |
| Visibility Runway Visual Range (Feet) | -- |
| Visibility Runway Visual Value (Statute Miles) | -- |
| Visibility (Statute Miles) | 50 |
| Air Temperature at event time (in degrees celsius) | 3 |
| Dew Point at event time (in degress fahrenheit) | -- |
| Wind Direction (degrees magnetic) | -- |
| Variable Wind Indicator | -- |
| Wind Speed (knots) | -- |
| Wind Velocity Indicator | Calm |
| Wind Gust Indicator | Not Gusting |
| Wind Gust (knots) | -- |
| Altimeter Setting at event time (in. Hg) | -- |
| Density Altitude (feet) | -- |
| Intensity of Precipitation | -- |
| METAR weather report | -- |
| Event Highest Injury | Fatal |
| On Ground, Fatal Injuries | -- |
| On Ground, Minor Injuries | -- |
| On Ground, Serious Injuries | -- |
| Injury Total Fatal | 1 |
| Injury Total Minor | -- |
| Injury Total None | -- |
| Injury Total Serious | -- |
| Injury Total All | 1 |
| Investigating Agency | NTSB |
| NTSB Docket Number (internal use) | 21513 |
| NTSB Notification Source | FAA ROC |
| NTSB Notification Date | Mar 17 2006 12:00AM |
| NTSB Notification Time | -- |
| Fiche Number and/or location -used to find docket information | DMS |
| Date of most recent change to record | May 29 2007 12:24PM |
| User who most recently changed record | NTSB\lema |
| Basic weather conditions | Visual Meteorological Cond |
| FAA District Office | Portland, OR |
Aircraft Involved |
|
|---|---|
Aircraft #1 |
|
| Aircraft Registration Number | N263KA |
| NTSB Number | SEA06FA067 |
| Missing Aircraft Indicator | -- |
| Federal Aviation Reg. Part | Part 133: Rotorcraft Ext. Load |
| Type of Flight Plan filed | None |
| Flight plan Was Activated? | -- |
| Damage | Substantial |
| Aircraft Fire | None |
| Aircraft Explosion | None |
| Aircraft Manufacturer's Full Name | Kaman |
| Aircraft Model | K-1200 |
| Aircraft Series Identifier | -- |
| Aircraft Serial Number | A940033 |
| Certified Max Gross Weight | 6000 |
| Aircraft Category | Helicopter |
| Aircraft Registration Class | -- |
| Aircraft is a homebuilt? | No |
| Flight Crew Seats | -- |
| Cabin Crew Seats | -- |
| Passenger Seats | -- |
| Total number of seats on the aircraft | 1 |
| Number of Engines | 1 |
| Fixed gear or retractable gear | Fixed |
| Aircraft, Type of Last Inspection | Continuous Airworthiness |
| Date of Last Inspection | Mar 1 2006 12:00AM |
| Airframe hours since last inspection | 3 |
| Airframe Hours | 3193 |
| ELT Installed | Yes |
| ELT Activated | No |
| ELT Aided Location of Event Site | No |
| ELT Type | -- |
| Aircraft Owner Name | Grizzly Mountain Aviation Inc |
| Aircraft Owner Street Address | 4411 NW Elliot Lane |
| Aircraft Owner City | Prineville |
| Aircraft Owner State | OR |
| Aircraft Owner Country | USA |
| Aircraft Owner Zipcode | 97754 |
| Operator is an individual? | No |
| Operator Name | -- |
| Operator Same as Owner? | Yes |
| Operator Is Doing Business As | -- |
| Operator Address Same as Owner? | Yes |
| Operator Street Address | -- |
| Operator City | -- |
| Operator State | -- |
| Operator Country | -- |
| Operator Zip code | -- |
| Operator Code | GZ9L |
| Owner has at least one certificate | -- |
| Other Operator of large aircraft? | -- |
| Certified for Part 133 or 137 Operation | External Load |
| Operator Certificate Number | -- |
| Indicates whether an air carrier operation was scheduled or not | -- |
| Indicates Domestic or International Flight | -- |
| Operator carrying Pax/Cargo/Mail | -- |
| Type of Flying (Per_Bus / Primary) | Other Work Use |
| Second Pilot on Board | No |
| Departure Point Same as Event | Yes |
| Departure Airport Code | -- |
| Departure City | Dayville |
| Departure State | OR |
| Departure Country | USA |
| Departure Time | 700 |
| Departure Time Zone | PST |
| Destination Same as Local Flt | dest & departure same, accident can occur anywhere |
| Destination Airport Code | -- |
| Destination City | -- |
| Destination State | -- |
| Destination Country | -- |
| Specific Phase of Flight | Hover - out of ground effect |
| Report sent to ICAO? | -- |
| Evacuation occurred | -- |
| Date of most recent change to record | Apr 12 2007 6:00PM |
| User who most recently changed record | STAM |
| Since inspection or accident | Time of Accident |
| Event Location Runway Number and Location | NA |
| Runway Length | -- |
| Runway Width | -- |
| Sight Seeing flight | No |
| Air Medical Flight | No |
| Medical Flight | -- |