Aircraft Accident/Incident Report

Fallbrook, California 92028
Thursday, May 4, 2006 9:30 PDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter collided with trees following a failure of the engine to transmission drive shaft. After finishing a final rinse load for the agricultural spray operation, the pilots began the short return flight back to a trailer. While maneuvering about 20 feet above ground level (agl), and about 5 feet above the treetops, the helicopter made an uncommanded yaw and settled into the trees. A post accident examination revealed that the engine to transmission drive shaft (short shaft) was separated at the forward coupling flange, adjacent to the transmission. Investigators removed the rust-covered engine to transmission drive shaft forward coupling from the gear. The retainer ring, packing seal, and drive shaft coupling seal were not attached to the coupling and dangling loosely on the drive shaft tube. A visual examination of the internal coupling revealed that grease retainer plate had a shiny polished appearance from the gear sprocket making repetitive contact with its surface. The engine to transmission drive shaft forward gear sprocket teeth were not present, as a result of overheating and persistent contact, which had worn them smooth. On the face of the gear sprocket there was a semicircular indentation that had the shape and dimension consistent with that of a partial impression of the spring that is normally inside the coupling. Pieces of the spring were found deformed in the aft coupling housing. There was no evidence of grease in the forward coupling, and the aft coupling contained grease that was dirty and black. The operator's component card record for the engine to transmission drive shaft indicated that it was last inspected about 2 months prior to the accident at which time a mechanic repacked the couplings with grease. The helicopter's applicable Maintenance Manual indicated that every 600-hour or 12-month period (whichever occurs first) the main drive shaft component should be inspected.

NTSB Probable Cause Narrative

Failure of the engine to transmission drive shaft forward coupling due to overheating from lack of lubrication. The cause of the lack of lubrication was a result of improper maintenance. A factor was the trees.

Event Information

Type of Event Accident
Event Date 5/4/2006
Event Day of the Week Thursday
Time of Event 930
Event Time Zone Pacific Daylight Time
Event City Fallbrook
Event State CALIFORNIA
Event Country --
Zipcode of the event site 92028
Event Date Year 2006
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 332600N
Event Location Longitude 1171500W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 8
Air Temperature at event time (in degrees celsius) 16
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 270
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 2
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 21283
NTSB Notification Source FAA
NTSB Notification Date May 4 2006 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Apr 25 2007 2:54PM
User who most recently changed record NTSB\lema
Basic weather conditions Visual Meteorological Cond
FAA District Office WP-SAN-FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2763R
NTSB Number LAX06LA161
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Bell
Aircraft Model 206B3
Aircraft Series Identifier --
Aircraft Serial Number 2743
Certified Max Gross Weight 3200
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Mar 1 2006 12:00AM
Airframe hours since last inspection 37.5
Airframe Hours 15437.5
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Pacific Rotors, Inc.
Aircraft Owner Street Address 2650 Hope St.
Aircraft Owner City Oceanside
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 92086
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code NJDG
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code --
Departure City Fallbrook
Departure State CA
Departure Country USA
Departure Time 925
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country --
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Mar 21 2007 6:32PM
User who most recently changed record COOS
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --