Aircraft Accident/Incident Report

Goshen, New York 10924
Monday, May 29, 2006 15:00 EDT

NTSB Narrative Summary Released at Completion of Accident

About 45 minutes into a cross-country flight, the helicopter experienced a hydraulic system failure. The pilot subsequently elected to perform a precautionary landing in a field. During the landing attempt, the pilot slowed the helicopter and it began to yaw left. The pilot attempted to correct the yaw, but was unable to overcome the "stiffness" of the right anti-torque pedal. The helicopter continued to yaw left, landed "hard," and rolled over. Examination of the helicopter's hydraulic system revealed that the hydraulic pump drive shaft splines and the attaching drive coupling splines were severely worn, to the point that they could no longer drive the hydraulic pump. Metallurgical hardness testing of both the drive shaft and the coupling revealed that the surfaces of the splines were below the manufacturer's specified hardness. Examination of the grease found trapped between the remaining portions of the hydraulic shaft pump splines revealed that it was hard packed and gray colored, suggesting that it had been in place for a significant period of time. The minimal amount of grease observed in the coupling sleeve did not satisfy the "generously filled" description referred to in the manufacturer's service bulletin, and required by a subsequent airworthiness directive. Examination of the helicopter's maintenance records revealed that since the issuance of the airworthiness directive, the helicopter had not been in compliance with either the calendar or flight time requirements. The helicopter's flight manual cautioned pilots operating the helicopter without hydraulic assistance, "Do not attempt to carry out hover flight or any low speed maneuver. The intensity and direction of the control feedback forces will change rapidly. This will result in excessive pilot workload, poor aircraft control, and possible loss of control."

NTSB Probable Cause Narrative

Improper maintenance of the hydraulic pump/coupling, which resulted in a failure of the hydraulic flight control system. Factors included the substandard materials of the hydraulic pump drive shaft and coupling, and the pilot's failure to maintain an adequate airspeed during the landing.

Event Information

Type of Event Accident
Event Date 5/29/2006
Event Day of the Week Monday
Time of Event 1500
Event Time Zone Eastern Daylight Time
Event City Goshen
Event State NEW YORK
Event Country --
Zipcode of the event site 10924
Event Date Year 2006
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 412227N
Event Location Longitude 0742035W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID SWF
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions --
Lowest Ceiling Height --
Lowest Non-Ceiling Height 10000
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 15
Air Temperature at event time (in degrees celsius) 31
Dew Point at event time (in degress fahrenheit) 17
Wind Direction (degrees magnetic) 250
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 6
Wind Velocity Indicator --
Wind Gust Indicator Unknown
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.05
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 21645
NTSB Notification Source EROC
NTSB Notification Date May 30 2006 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jun 27 2007 1:15PM
User who most recently changed record NTSB\lema
Basic weather conditions Visual Meteorological Cond
FAA District Office Teterboro FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number C-GGLM
NTSB Number NYC06LA121
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Eurocopter
Aircraft Model AS-350BA
Aircraft Series Identifier --
Aircraft Serial Number 1306
Certified Max Gross Weight 4630
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 1 2005 12:00AM
Airframe hours since last inspection 31
Airframe Hours 6783
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Montel Equipment Minier Inc.
Aircraft Owner Street Address 2 Ch Bourgeois
Aircraft Owner City Villemontel
Aircraft Owner State --
Aircraft Owner Country CA
Aircraft Owner Zipcode J0Y2S0
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 19N
Departure City Camden
Departure State NJ
Departure Country USA
Departure Time --
Departure Time Zone --
Destination Same as Local Flt --
Destination Airport Code --
Destination City Glen Falls
Destination State NY
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Apr 27 2007 6:39PM
User who most recently changed record MUZD
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --