Chicago O'hare Intl Airport
Aircraft Accident/Incident Report

Chicago, Illinois 60018
Tuesady, June 20, 2006 6:30 CDT

NTSB Narrative Summary Released at Completion of Accident

The airplane was damaged during landing with the nose landing gear in the up position. According to statements from the flight crew and communications transcripts, the flight crew attempted to lower the landing gear and did not receive a gear down indication for the nose landing gear. The flight crew requested and performed a low-approach at which time the air traffic control tower personnel confirmed that the nose landing gear was not extended. The flight crew executed a climb to 6,000 feet and contacted American Airlines maintenance in an attempt to troubleshoot the problem. After performing the steps in the appropriate emergency checklists, including an attempted manual extension of the nose landing gear, proved unsuccessful, the flight crew executed a landing on runway 14R with the main landing gear extended and the nose landing gear in the up position. Examination of the airplane revealed that the nose landing gear spray deflector center link had fractured and the right hand urethane deflector was displaced. The deflector was rotated aft and was not in the track within the wheel well that contains the deflector when in the retracted position. When attempting to lower the nose landing gear, the deflector was observed to impinge on the nose landing gear wheel well structure preventing the nose landing gear from extending. The nose landing gear spray deflector components were sent to the NTSB Materials Laboratory for examination. The center deflector assembly was fractured along three separate lines where the right side deflector is attached. The aft right side of the center deflector was fractured through the bolt holes and the vertical and horizontal plate members. Magnified optical examinations of the three fracture faces revealed rough, crystalline matte gray surfaces consistent with overstress separations in cast aluminum alloys at each location. No evidence of porosity, corrosion or preexisting cracking was noted on any of the fracture faces. The engineering drawing specified the center deflector, p/n 5952241, as cast aluminum alloy C355 per federal specification QQ-A-596, solution heat treated and aged to T61 temper. A Brinell hardness impression on a piece of the center deflector measured 101 HB, which was consistent with the specified alloy and heat treatment.

NTSB Probable Cause Narrative

The jammed nose landing gear due to a failure of the nose landing gear spray deflector for undetermined reasons.

Event Information

Type of Event Accident
Event Date 6/20/2006
Event Day of the Week Tuesday
Time of Event 630
Event Time Zone Central Daylight Time
Event City Chicago
Event State ILLINOIS
Event Country --
Zipcode of the event site 60018
Event Date Year 2006
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 415843N
Event Location Longitude 0875417W
Event Location Airport CHICAGO O'HARE INTL
Event Location Nearest Airport ID ORD
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation 668
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 553 Central Daylight Time
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID ORD
Elevation of weather observation facility 668
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 25000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 18
Dew Point at event time (in degress fahrenheit) 14
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.03
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report METAR KORD 201053Z VRB04KT 10SM SCT250 18/14 A3003
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 136
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 22343
NTSB Notification Source FAA
NTSB Notification Date Jun 20 2006 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Nov 29 2007 8:02AM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office Chicago, Illinois

Aircraft Involved

Aircraft #1

Aircraft Registration Number N961TW
NTSB Number CHI06FA158
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name McDonnell Douglas
Aircraft Model DC-9-83
Aircraft Series Identifier --
Aircraft Serial Number 53611
Certified Max Gross Weight 161000
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 136
Number of Engines 2
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Nov 1 2005 12:00AM
Airframe hours since last inspection --
Airframe Hours 20836
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name American Airlines
Aircraft Owner Street Address --
Aircraft Owner City Fort Worth
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 76155
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code AALA
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code LAX
Departure City LOS ANGELES
Departure State CA
Departure Country USA
Departure Time 2350
Departure Time Zone PDT
Destination Same as Local Flt crash at destination city
Destination Airport Code ORD
Destination City Chicago
Destination State IL
Destination Country USA
Specific Phase of Flight Landing
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Sep 29 2007 5:10PM
User who most recently changed record DINC
Since inspection or accident Time of Accident
Event Location Runway Number and Location 14R
Runway Length 13000
Runway Width 200
Sight Seeing flight No
Air Medical Flight No
Medical Flight --