Aircraft Accident/Incident Report

Durand, Michigan 48429
Monday, September 11, 2006 10:15 EDT

NTSB Narrative Summary Released at Completion of Accident

The experimental amateur-built airplane sustained substantial damage when a wing spar failed during cruise. The pilot executed a forced landing to a nearby field. The airplane had accumulated 40.6 hours of flight time. The pilot's accident report, in part, stated, "When the aircraft reached 135 MPH indicated and was at that airspeed for a minute or two in calm stable air it suddenly developed an aileron flutter. Both ailerons fluttered. ... [The passenger] noticed the flutter before [the pilot] because the stick did not shake. The flutter started at the trailing edge of the wing and progressively got worse. Wing tips traveled 4 to 5 [inches] up [and] down. [The pilot] saw the right wing fail in an up position. The flutter stopped at approx 120 MPH. The nearest airport was 8.5 miles away. That was too far away. [The pilot] elected to land in a farmer's field straight ahead before we experienced further wing failure." An on-scene examination revealed that the aileron hinge brackets were not attached to the ailerons as depicted in the kit drawings for the airplane. This airplane kit's aileron hinge brackets were not pre-drilled by the kit manufacturer. Subsequent to the accident, the kit manufacturer issued a service bulletin (SB). That SB, in part, stated, "As of January 2004, Parts L370 R & L are delivered to customer pre-drilled for bolt holes as per attached drawing. Compliance method: Customers who have received the above parts un-drilled should note that the center to center distances of the bolt holes are critical. Particularly those which are for the bolts holding the assembly to the aileron spars. The attached drawing dimensions must be respected."

NTSB Probable Cause Narrative

The kit builder's improper installation of the aileron bracket leading to the aileron flutter during cruise that resulted in the wing spars' failure.

Event Information

Type of Event Accident
Event Date 9/11/2006
Event Day of the Week Monday
Time of Event 1015
Event Time Zone Eastern Daylight Time
Event City Durand
Event State MICHIGAN
Event Country --
Zipcode of the event site 48429
Event Date Year 2006
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 953 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 60
Weather Observation Facility ID FNT
Elevation of weather observation facility 782
Distance of event from weather observation facility (units?) 11
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 9500
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 12
Dew Point at event time (in degress fahrenheit) 8
Wind Direction (degrees magnetic) 80
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 8
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.29
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report KFNT 111353Z 08008KT 10SM OVC095 12/08 A3029 IC
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 21430
NTSB Notification Source FAA
NTSB Notification Date Sep 11 2006 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record May 29 2007 12:24PM
User who most recently changed record NTSB\lema
Basic weather conditions Visual Meteorological Cond
FAA District Office Detroit, MI, FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2627J
NTSB Number CHI06LA260
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Endless Skies Aviation Inc.
Aircraft Model L164
Aircraft Series Identifier --
Aircraft Serial Number CA004-90
Certified Max Gross Weight 2500
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Conditional
Date of Last Inspection Nov 1 2005 12:00AM
Airframe hours since last inspection --
Airframe Hours 40.6
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Kenneth Meines
Aircraft Owner Street Address 6952 SR 270
Aircraft Owner City Pullman
Aircraft Owner State WA
Aircraft Owner Country USA
Aircraft Owner Zipcode 99163
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code OZW
Departure City HOWELL
Departure State MI
Departure Country USA
Departure Time 1000
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code BIS
Destination City BISMARCK
Destination State ND
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Apr 19 2007 3:48PM
User who most recently changed record SULP
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --