Philip Billard Muni Airport
Aircraft Accident/Incident Report

Topeka, Kansas 66616
Monday, April 9, 2007 13:30 CDT

NTSB Narrative Summary Released at Completion of Accident

According to the pilot, shortly after departing runway 18 she heard what "sounded like a loud backfire, a single bang," and then the engine lost power. The pilot selected a nearby field and performed a forced landing. During the landing the nose gear collapsed resulting in substantial damage. An examination of the engine revealed that the crankshaft gear separated from the crankshaft and was loose inside the accessory case. The upper portions of five of the six screws used to secure the gear to the crankshaft were found in the accessory case. Metallurgical examination of the fracture surface revealed signatures consistent with fatigue fractures. One screw was sectioned and tested for hardness with the results of 29, 30, 30, and 31 Rockwell C Harness (HRC). According to TCM, the drawing specifies an H5 fastener with a hardness requirement of 32 through 37 HRC. In addition, the head of the screw had a diameter of .40 inches or less. The TCM drawing specifies a diameter of .44 inches. According to TCM, this could have resulted in inadequate torque for this installation. An examination of the airplane flight controls and engine controls revealed no anomalies.

NTSB Probable Cause Narrative

The use of unapproved bolts to mount the crankshaft and gear together, causing fatigue and failure of those mounting bolts, resulting in the subsequent loss of engine power. Factors contributing to the accident were the separation of the crankshaft gear, and the lack of suitable terrain for a forced landing.

Event Information

Type of Event Accident
Event Date 4/9/2007
Event Day of the Week Monday
Time of Event 1330
Event Time Zone Central Daylight Time
Event City Topeka
Event State KANSAS
Event Country --
Zipcode of the event site 66616
Event Date Year 2007
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 385706N
Event Location Longitude 0953948W
Event Location Airport PHILIP BILLARD MUNI
Event Location Nearest Airport ID TOP
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 881
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1253 Central Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID KTOP
Elevation of weather observation facility 881
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height 5500
Lowest Non-Ceiling Height 4600
Sky/Lowest/Cloud Conditions Thin Broken
Sky Condition for Lowest Ceiling Overcast
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 8
Dew Point at event time (in degress fahrenheit) -3
Wind Direction (degrees magnetic) 190
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 11
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.05
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None 1
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 22297
NTSB Notification Source FAA-Central Region
NTSB Notification Date Apr 9 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Sep 27 2007 11:30AM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office Witchita FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N460B
NTSB Number DEN07LA083
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Beech
Aircraft Model 35
Aircraft Series Identifier --
Aircraft Serial Number D-1477
Certified Max Gross Weight 2550
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Sep 1 2006 12:00AM
Airframe hours since last inspection --
Airframe Hours 4275.8
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name On File
Aircraft Owner Street Address On File
Aircraft Owner City Kansas City
Aircraft Owner State MO
Aircraft Owner Country USA
Aircraft Owner Zipcode 64151
Operator is an individual? No
Operator Name On File
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address On File
Operator City Kansas City
Operator State MO
Operator Country USA
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code TOP
Departure City Topeka
Departure State KS
Departure Country USA
Departure Time 1330
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code MKC
Destination City KANSAS CITY
Destination State MO
Destination Country USA
Specific Phase of Flight Climb - to cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Sep 7 2007 10:37AM
User who most recently changed record BOWL
Since inspection or accident Last Inspection
Event Location Runway Number and Location 18
Runway Length 4331
Runway Width 75
Sight Seeing flight No
Air Medical Flight No
Medical Flight --