Aircraft Accident/Incident Report

Ava, Missouri 65608
Monday, April 16, 2007 16:00 CDT

NTSB Narrative Summary Released at Completion of Accident

The passenger reported that during cruise flight the airplane inexplicably began a shallow left turn that the pilot was unable to counteract. The pilot reportedly moved the yoke to the left and right without any effect on the left bank angle. The airplane continued the unintended left turn with an increasingly steeper bank angle for three complete turns. The passenger reported that the airplane's pitch was vertically nose-down at the completion of the third turn, at which time the airplane impacted trees and terrain. The aileron control cable circuit was examined during the investigation. The inboard end of the right aileron upper cable was missing its eye splice and thimble. The cable had an approximate 90 degree bend at the location corresponding to the eye, consistent with residual deformation associated with an eye loop. The cable separation did not exhibit any kinking or heavy rubbing. The remaining sleeve (nicropress) on the right aileron upper cable did not conform to the manufacturer's specified crimp dimensions and had tooling markings that were not consistent with the use of the specified installation tool. In a properly installed eye splice, the cable should fracture before pulling out of its corresponding sleeve. The aileron cables used had a specified limit load of 2,000 pounds. The remaining eye splice on the right aileron upper cable pulled out of its sleeve at 476 pounds. The other five eye splices tested held more than 1,600 pounds before failure occurred in the cable. A review of the aircraft's maintenance logbooks did not reveal any specific mention of aileron control cable replacement. However, given the variability in the appearance and characteristics of the other aileron cable sleeves, it is likely that the nonconforming sleeves were not of original manufacture.

NTSB Probable Cause Narrative

The failure of the aileron cable eye splice during cruise flight. Contributing to the accident were improper installation and service of the crimped cable sleeve, which rendered the airplane uncontrollable.

Event Information

Type of Event Accident
Event Date 4/16/2007
Event Day of the Week Monday
Time of Event 1600
Event Time Zone Central Daylight Time
Event City Ava
Event State MISSOURI
Event Country --
Zipcode of the event site 65608
Event Date Year 2007
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 365018N
Event Location Longitude 0922760W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1553 Central Daylight Time
Direction of event from weather observation facility (degrees) 86
Weather Observation Facility ID UNO
Elevation of weather observation facility 1228
Distance of event from weather observation facility (units?) 27
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 22
Dew Point at event time (in degress fahrenheit) 0
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.09
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Fatal
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal 1
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 24025
NTSB Notification Source FAA
NTSB Notification Date Apr 16 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Aug 28 2008 3:01PM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office Federal Aviation Administration - Kansas City FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N4712Z
NTSB Number CHI07LA104
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-22-108
Aircraft Series Identifier --
Aircraft Serial Number 22-8256
Certified Max Gross Weight 1650
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 1 2006 12:00AM
Airframe hours since last inspection --
Airframe Hours 2525.4
ELT Installed Yes
ELT Activated --
ELT Aided Location of Event Site --
ELT Type --
Aircraft Owner Name William D. Relyea
Aircraft Owner Street Address 833 East Dorris Avenue
Aircraft Owner City Mountain Grove
Aircraft Owner State MO
Aircraft Owner Country USA
Aircraft Owner Zipcode 65711
Operator is an individual? Yes
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 3M0
Departure City Lakeview
Departure State AR
Departure Country USA
Departure Time --
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code 1MO
Destination City Mountain Grove
Destination State MO
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 4 2008 4:39PM
User who most recently changed record BOWL
Since inspection or accident Last Inspection
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --