Leesburg Municipal Airport
Aircraft Accident/Incident Report

Leesburg, Virginia 20175
Wednesday, May 23, 2007 16:55 EDT

NTSB Narrative Summary Released at Completion of Accident

The pilot was relocating a Cessna 172E for the airplane's annual maintenance inspection. During the flight, the engine suffered a partial loss of power and began to "shake and misfire violently." The pilot then attempted to control the engine by adjusting the throttle and mixture controls, without result. As the airplane descended, the pilot looked for a place to land and spotted an open field. After turning final, he extended his wing flaps to the 40-degree position and touched down. During the emergency landing the airplane approached a ditch. The pilot attempted to get over the ditch by raising the flaps, but the airplane struck the far side of the ditch. During a postaccident examination of the engine, it was discovered that the No.2 cylinder's exhaust valve rocker arm was fractured and had separated into two parts. The initial fracture on the exhaust valve rocker arm was on the push rod side of the arm. This fracture had features indicative of overstress. The fracture on the valve side of the arm was secondary to the overstress fracture on the push rod side. The fatigue cracking at this location appeared to be the result of bending loads generated after the fracture on the push rod side was created. The fracture on the push rod side of the arm was generated from some type of high load event, possibly during an overhaul 34.8 hours prior to the accident. The pilot/owner had purchased one of the cylinders on "eBay," and there were discrepancies in the engine maintenance records.

NTSB Probable Cause Narrative

The loss of engine power that resulted from the failure of an exhaust valve rocker arm during cruise.

Event Information

Type of Event Accident
Event Date 5/23/2007
Event Day of the Week Wednesday
Time of Event 1655
Event Time Zone Eastern Daylight Time
Event City Leesburg
Event State VIRGINIA
Event Country --
Zipcode of the event site 20175
Event Date Year 2007
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 390349N
Event Location Longitude 0773812W
Event Location Airport Leesburg Municipal Airport
Event Location Nearest Airport ID JYO
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 4.29
Degrees magnetic from airport --
Airport Elevation 389
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1700 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 88
Weather Observation Facility ID JYO
Elevation of weather observation facility 389
Distance of event from weather observation facility (units?) 4
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 26
Dew Point at event time (in degress fahrenheit) 12
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 15
Altimeter Setting at event time (in. Hg) 30.38
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 24670
NTSB Notification Source FAA Eastern Region Com Center
NTSB Notification Date May 25 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Dec 22 2008 10:22AM
User who most recently changed record lema
Basic weather conditions Visual Meteorological Cond
FAA District Office Dulles, VA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N3982S
NTSB Number NYC07LA125
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 172E
Aircraft Series Identifier --
Aircraft Serial Number 17251182
Certified Max Gross Weight 2300
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection May 18 2006 12:00AM
Airframe hours since last inspection 6.9
Airframe Hours 4017.3
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Michael D. Henderson
Aircraft Owner Street Address --
Aircraft Owner City Fairfax
Aircraft Owner State VA
Aircraft Owner Country USA
Aircraft Owner Zipcode 22033
Operator is an individual? Yes
Operator Name Michael D. Henderson
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Fairfax
Operator State VA
Operator Country USA
Operator Zip code 22033
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code JYO
Departure City Leesburg
Departure State VA
Departure Country USA
Departure Time 1655
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code CJR
Destination City Culpeper
Destination State VA
Destination Country USA
Specific Phase of Flight Climb
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Nov 22 2008 2:15PM
User who most recently changed record grer
Since inspection or accident Time of Accident
Event Location Runway Number and Location 17
Runway Length 5500
Runway Width 100
Sight Seeing flight No
Air Medical Flight No
Medical Flight --