Reno/Tahoe International Airport
Aircraft Accident/Incident Report

Reno, Nevada 89502
Sunday, July 15, 2007 16:17 PDT

NTSB Narrative Summary Released at Completion of Accident

During cruise flight at 17,000 feet mean sea level, the left turbocharger failed, resulting in a partial engine power loss. The pilot declared an emergency and executed an uneventful landing at an alternate airport. Examination of the turbocharger revealed the turbine wheel was separated from the shaft. Three prior incidents involving similar failures of this part number turbocharger had occurred in May 2007. Examination of the failed turbochargers from all four incidents revealed that all of the units displayed the same discrepancy: the compressor wheel backface perpendicularity to the bore exceeded the maximum permissible value. The source of the perpendicularity error was traced to a change, made in March 2007, to the machining process for the compressor wheel. The change involved a switch from a two-machine process to a three-machine process. This production change was made without formal documentation or coordination with other functional areas; no formal first-article inspection for the new process was performed. In April 2007, the machine shop returned to the original two-machine process. The compressor wheels manufactured during the time that the three-machine process was in use were installed in turbochargers produced from March 20 to April 20, 2007, including the four turbochargers involved in the subject incident and the three May 2007 incidents. The manufacturer issued service bulletins in July 2007 identifying the affected turbochargers by serial number and mandating their replacement. In August 2007, the Federal Aviation Administration issued an airworthiness directive requiring compliance with the service bulletins.

NTSB Probable Cause Narrative

The failure of the left turbocharger as a result of a production defect in the unit's compressor due to a machining process change by the manufacturer that was made without formal documentation or substantiation.

Event Information

Type of Event Incident
Event Date 7/15/2007
Event Day of the Week Sunday
Time of Event 1617
Event Time Zone Pacific Daylight Time
Event City Reno
Event State NEVADA
Event Country --
Zipcode of the event site 89502
Event Date Year 2007
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 392957N
Event Location Longitude 1194605W
Event Location Airport Reno/Tahoe International
Event Location Nearest Airport ID RNO
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 4415
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1556 Pacific Daylight Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID RNO
Elevation of weather observation facility 4415
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation PDT
Lighting Conditions Day
Lowest Ceiling Height 20000
Lowest Non-Ceiling Height 15000
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 34
Dew Point at event time (in degress fahrenheit) 3
Wind Direction (degrees magnetic) 200
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 9
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.02
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 24884
NTSB Notification Source FAA ROC
NTSB Notification Date Jul 15 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jan 6 2009 1:17PM
User who most recently changed record stam
Basic weather conditions Visual Meteorological Cond
FAA District Office Reno, NV

Aircraft Involved

Aircraft #1

Aircraft Registration Number N254SR
NTSB Number SEA07IA201
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Cirrus Design Corp.
Aircraft Model SR22
Aircraft Series Identifier --
Aircraft Serial Number 2537
Certified Max Gross Weight 3400
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours 48
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name Aquatic Innovations Inc.
Aircraft Owner Street Address --
Aircraft Owner City Alamo
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 94507
Operator is an individual? Yes
Operator Name Lance H. Mortensen
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Freedom
Operator State WY
Operator Country USA
Operator Zip code 83120
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code CCR
Departure City Concord
Departure State CA
Departure Country USA
Departure Time 1510
Departure Time Zone PDT
Destination Same as Local Flt --
Destination Airport Code RNO
Destination City Reno
Destination State NV
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jan 6 2009 1:17PM
User who most recently changed record stam
Since inspection or accident Time of Accident
Event Location Runway Number and Location 16L
Runway Length 9000
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --