Aircraft Accident/Incident Report

Los Olivos, California 93012
Sunday, July 8, 2007 16:08 PDT

NTSB Narrative Summary Released at Completion of Accident

The pilot was preparing to takeoff in furtherance of a contract firefighting flight for the California Department of Forestry & Fire Protection (CAL FIRE). The helicopter was on the ground with its engines at operational power, when a mechanical malfunction occurred. The pilot was unable to maintain roll control, and the helicopter initiated an uncommanded slow rollover onto its side. The helicopter was operated and maintained by its owner pursuant to a specific maintenance program. A component of this program involved examining each main rotor servo mount pin for rust and corrosion, and performance of dimensional checks prior to reinstallation of the inspected components. The company mechanic reported that he completed the inspection and found no faults. The records reflect that the components were reassembled and installed on the helicopter that was then returned to service. The accident occurred about 8 operational hours and 2 days following the reported maintenance inspection. During the accident investigation, components that secured one of the three main rotor blade pitch change servo units to the helicopter were found a few yards away from the main wreckage. The components consisted of a nut, bolt, pin, and plate. The components had secured one of the servo units to the helicopter transmission on one end and the helicopter swash plate on the other end. Separation of these components from the helicopter resulted in separation of the servo unit, and consequently resulted in a loss of main rotor blade pitch control. Upon the subsequent visual examination of components, evidence of severe wear and corrosion was detected inside of the nut holding down the retainer mounting strap, which indicates that this area had not been inspected for some time. Once the main rotor servo cylinder and transmission attaching lug separated, the rotor system would travel to the full pitch position, thereby resulting in the helicopter experiencing an uncommanded lift and roll to the right.

NTSB Probable Cause Narrative

The company mechanic's inadequately performed maintenance and inspection, which resulted in a flight control malfunction and loss of control during takeoff.

Event Information

Type of Event Accident
Event Date 7/8/2007
Event Day of the Week Sunday
Time of Event 1608
Event Time Zone Pacific Daylight Time
Event City Los Olivos
Event State CALIFORNIA
Event Country --
Zipcode of the event site 93012
Event Date Year 2007
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 344345N
Event Location Longitude 1200619W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 0
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 90
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 9
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 23928
NTSB Notification Source FAA
NTSB Notification Date Jul 8 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Jul 30 2008 9:00AM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office WP-FSDO Van Nuys, CA

Aircraft Involved

Aircraft #1

Aircraft Registration Number N44094
NTSB Number LAX07LA210
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 133: Rotorcraft Ext. Load
Type of Flight Plan filed Company VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Aviation International Rotors
Aircraft Model CH-54A
Aircraft Series Identifier --
Aircraft Serial Number 67-18421
Certified Max Gross Weight 38000
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Jul 1 2007 12:00AM
Airframe hours since last inspection 8
Airframe Hours 8465
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Heavy Lift Helicopters, Inc.
Aircraft Owner Street Address 13463 Nomwaket
Aircraft Owner City Apple Valley
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 92308
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code H3VL
Owner has at least one certificate --
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Fire Fighting
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code NONE
Departure City Los Olivos
Departure State CA
Departure Country USA
Departure Time 1608
Departure Time Zone PDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code NONE
Destination City Los Olivos
Destination State CA
Destination Country USA
Specific Phase of Flight Takeoff
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 11 2008 5:20PM
User who most recently changed record COOS
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --