Lopez Island Airport
Aircraft Accident/Incident Report

Lopez Island, Washington 98261
Friday, August 24, 2007 17:30 PDT

NTSB Narrative Summary Released at Completion of Accident

While en route to the destination airport, the pilot heard the engine generate a loud "bang," as though something had shattered internally. The engine subsequently experienced a total loss of power. The pilot maneuvered the airplane to a pasture where the airplane collided with a fence during the landing roll. According to the engine logbooks, the last engine annual inspection had been performed about 6 months and 124 hours prior to the accident. The left magneto had been replaced about 3 months and 54 hours prior to the accident. A teardown inspection of the engine disclosed that the left idler gear was damaged with several teeth missing and one tooth wedged between the forward face of the gear and crankcase. A detailed metallurgical examination of the left idler gear revealed that it failed due to fatigue. Fatigue features were observed at two locations, and both had initiated in the radius between a gear tooth flank and the root. The gears that were engaged with the idler gear were intact and mostly undamaged. The fracture surface at one fatigue location on the left idler gear was much more reflective than the other. A reflective surface, indicative of a rubbing motion of one fracture surface against another, indicates a misalignment of the meshing gears to produce the motion. The fracture surface at the other location was duller, indicating that little or no rubbing occurred, consistent with the fracture occurring after the first fracture with the rubbed surface. The second fracture propagated until the material below the gear teeth could no longer support the stresses of operation and the portion of the gear located between the two fatigue fractures departed the left idler gear. The fatigue was probably initiated by abnormal contact between the left idler gear and the other mating gears, with the relatively recent installation of the left magneto gear being suspect as the likely source of the initiating stressors.

NTSB Probable Cause Narrative

A loss of engine power due to the fatigue failure of the left idler gear. Inadequate maintenance installation of the recently installed left magneto was also causal.

Event Information

Type of Event Accident
Event Date 8/24/2007
Event Day of the Week Friday
Time of Event 1730
Event Time Zone Pacific Daylight Time
Event City Lopez Island
Event State WASHINGTON
Event Country --
Zipcode of the event site 98261
Event Date Year 2007
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 482900N
Event Location Longitude 1225615W
Event Location Airport Lopez Island Airport
Event Location Nearest Airport ID S31
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 209
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1730 Coordinated Universal Time? Same as GMT
Direction of event from weather observation facility (degrees) 5
Weather Observation Facility ID ORS
Elevation of weather observation facility 31
Distance of event from weather observation facility (units?) 13
Time Zone of the weather observation UTC
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 30
Air Temperature at event time (in degrees celsius) 22
Dew Point at event time (in degress fahrenheit) 12
Wind Direction (degrees magnetic) 190
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 10
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.85
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 23188
NTSB Notification Source FAA
NTSB Notification Date Aug 24 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record Mar 31 2008 11:52AM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office WP-SEA-FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2939J
NTSB Number LAX07LA268
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed VFR
Flight plan Was Activated? Yes
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28-181
Aircraft Series Identifier --
Aircraft Serial Number 28-7990576
Certified Max Gross Weight 2550
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Feb 1 2007 12:00AM
Airframe hours since last inspection 124
Airframe Hours 3326
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Caballeros Aircraft LLC
Aircraft Owner Street Address 1101 163rd avenue se
Aircraft Owner City Snohomish
Aircraft Owner State WA
Aircraft Owner Country USA
Aircraft Owner Zipcode 98290
Operator is an individual? Yes
Operator Name Scott H. Anderson
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Everett
Operator State WA
Operator Country USA
Operator Zip code 98205
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code PAE
Departure City Everett
Departure State WA
Departure Country USA
Departure Time 1710
Departure Time Zone PDT
Destination Same as Local Flt --
Destination Airport Code YCD
Destination City Vancouver Islan
Destination State --
Destination Country CA
Specific Phase of Flight Cruise - normal
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 29 2008 1:11PM
User who most recently changed record COOS
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --