St. Louis Regional Airport
Aircraft Accident/Incident Report

Alton, Illinois 62002
Wednesday, August 15, 2007 6:00 CDT

NTSB Narrative Summary Released at Completion of Accident

After the pilot initiated a descent, smoke began to emanate from under the left side of the instrument panel of the Piper PA-32R-301T. The primary flight display (PFD) then "blanked out" and the 10-amp PFD circuit breaker opened. The pilot declared an emergency, diverted to the closest airport, and landed uneventfully. The airplane had accrued 526 total hours of operation. Examination revealed a Transient Voltage Suppressor (TVS) had failed. The following month, the National Transportation Safety Board was advised of another TVS failure on an airplane that had accrued 132.5 total hours of operation. Research conducted by Safety Board investigators indicated that failures of the same part number TVS were occurring on multiple makes and models of airplanes, some of which had only approximately 20 total hours of operation. Review of manufacturer-supplied information revealed that the maximum ratings and electrical characteristics were compatible with the affected electrical systems; however, testing of failed TVS revealed that the TVS displayed instances of "shorting," "reverse leakage," "breakdown voltage," and "excessive leakage," damaged dies with some separated from the base disc, holes in the center of the die and/or in the silicon near the center of the die, and molten solder internally and/or physical damage to the individual sub assembly. As a result, the manufacturer implemented high-temperature reverse bias testing of all TVSs prior to delivery to reduce the probability of failure and advised their customers to remove from service any TVS with the same date codes as the failed units. Additionally, the airplane manufacturers and the Federal Aviation Administration took corrective actions to remove and replace faulty TVSs.

NTSB Probable Cause Narrative

The component manufacturer's inadequate fabrication of the transient voltage suppressor.

Event Information

Type of Event Incident
Event Date 8/15/2007
Event Day of the Week Wednesday
Time of Event 600
Event Time Zone Central Daylight Time
Event City Alton
Event State ILLINOIS
Event Country --
Zipcode of the event site 62002
Event Date Year 2007
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 385326N
Event Location Longitude 0901103W
Event Location Airport St. Louis Regional Airport
Event Location Nearest Airport ID ALN
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 544
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 605 Central Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID ALN
Elevation of weather observation facility 544
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation CST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 7
Air Temperature at event time (in degrees celsius) 23
Dew Point at event time (in degress fahrenheit) 21
Wind Direction (degrees magnetic) --
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.88
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 24844
NTSB Notification Source Piper Aircraft Corporation
NTSB Notification Date Aug 22 2007 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Dec 29 2008 6:00PM
User who most recently changed record muzd
Basic weather conditions Visual Meteorological Cond
FAA District Office St. Louis, Missouri

Aircraft Involved

Aircraft #1

Aircraft Registration Number N3120T
NTSB Number NYC07IA199
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-32R-301T
Aircraft Series Identifier --
Aircraft Serial Number 3257417
Certified Max Gross Weight 3600
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Jul 6 2007 12:00AM
Airframe hours since last inspection --
Airframe Hours 526
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name Dutchman Leasing LLC
Aircraft Owner Street Address --
Aircraft Owner City Aurora
Aircraft Owner State IL
Aircraft Owner Country USA
Aircraft Owner Zipcode 60502
Operator is an individual? No
Operator Name Dutchman Leasing LLC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Aurora
Operator State IL
Operator Country USA
Operator Zip code 60502
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Business
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code ARR
Departure City Aurora
Departure State IL
Departure Country USA
Departure Time 500
Departure Time Zone CDT
Destination Same as Local Flt --
Destination Airport Code STL
Destination City St. Louis
Destination State MO
Destination Country USA
Specific Phase of Flight Descent
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 29 2008 6:01PM
User who most recently changed record muzd
Since inspection or accident Time of Accident
Event Location Runway Number and Location 29
Runway Length 8101
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --