None Airport
Aircraft Accident/Incident Report

Paducah, Texas 79248
Monday, April 7, 2008 14:50 MDT

NTSB Narrative Summary Released at Completion of Accident

The private pilot/owner and the passenger were on a cross country flight at an altitude of 6,500 feet when a section of propeller blade broke off and the airplane began to shake violently. The pilot reduced power, slowed the airplane and stalled the propeller, which reduced the vibrations. He then declared an emergency and made a forced landing to a field. Examination of the airplane revealed that approximately 44-inches of one of the Sensenich fixed-pitch (all metal) propeller blades had separated and was not recovered. The other blade was intact. The top and bottom engine mounts on the right side (as viewed from the cockpit) were severed and the engine was displaced down and to the right. A materials examination of the propeller's fractured surface revealed fatigue cracking through approximately 85 percent of the blade and corrosion pitting at the initiation point of the failure. The remaining portion of the fracture was more jagged, had a matte appearance, and was oriented at a slant angle, which was indicative of a final overstress fracture region. A review of Sensenich's records revealed that in April 1991, this propeller (which was original to the airplane) was sent to Sensenich to be reworked; however, it was rejected due to the fact that it was "out of material chord at the tip." The propeller was returned, and at some point was placed back on the airplane. However, there was no logged entry in the airframe logbook that indicated when this was accomplished or by whom. On June 13, 1996, the FAA issued Airworthiness Directive (AD) 69-09-03, Revision 3, titled, Sensenich Propeller Manufacturing Company Incorporated models M76EMM, M76EMMS, 76EM8, and 76EM8S metal propellers. The directive was issued, "To prevent propeller blade tip fatigue failure, which can result in loss of control of the aircraft..." As a result, this particular propeller was to be removed, inspected, and reworked in accordance with Senseinich Propeller Service Bulletin (SB) number R-14A, dated July 28, 1995. Those propellers that had been inspected in accordance to the Service Bulletin and found satisfactory were to be marked with the suffix letter "K." Examination of the accident propeller revealed there was no "K" marking. In addition, a review of the logbooks revealed that the AD had not been complied with as required per Federal Aviation Regulations.

NTSB Probable Cause Narrative

Fatigue failure and separation of the propeller during cruise flight. Contributing to the accident was the owner's failure to comply with a long standing Airworthiness Directive.

Event Information

Type of Event Accident
Event Date 4/7/2008
Event Day of the Week Monday
Time of Event 1450
Event Time Zone Mountain Daylight Time
Event City Paducah
Event State TEXAS
Event Country --
Zipcode of the event site 79248
Event Date Year 2008
Event Date Month 4
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 340929N
Event Location Longitude 1001003W
Event Location Airport None
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1353 Central Daylight Time
Direction of event from weather observation facility (degrees) 120
Weather Observation Facility ID CDS
Elevation of weather observation facility 1954
Distance of event from weather observation facility (units?) 16
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 27
Dew Point at event time (in degress fahrenheit) 3
Wind Direction (degrees magnetic) 170
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 6
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.76
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 23578
NTSB Notification Source LBB FSDO
NTSB Notification Date Apr 7 2008 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information DMS
Date of most recent change to record May 28 2008 12:03PM
User who most recently changed record NTSB\johb
Basic weather conditions Visual Meteorological Cond
FAA District Office Lubbock FAA/FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N5300L
NTSB Number DFW08LA094
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name Piper
Aircraft Model PA-28-180
Aircraft Series Identifier --
Aircraft Serial Number 28-4602
Certified Max Gross Weight 2400
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 1 2008 12:00AM
Airframe hours since last inspection 69.8
Airframe Hours 5016.79
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Robert Waldron PC
Aircraft Owner Street Address --
Aircraft Owner City Stephenville
Aircraft Owner State TX
Aircraft Owner Country USA
Aircraft Owner Zipcode 76401
Operator is an individual? No
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City --
Operator State --
Operator Country --
Operator Zip code --
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? --
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Business
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code SEP
Departure City Stephenville
Departure State TX
Departure Country USA
Departure Time 1300
Departure Time Zone MDT
Destination Same as Local Flt --
Destination Airport Code DUX
Destination City Dumas
Destination State TX
Destination Country USA
Specific Phase of Flight Cruise
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Apr 25 2008 2:11PM
User who most recently changed record GAMW
Since inspection or accident Time of Accident
Event Location Runway Number and Location NA
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --