Aircraft Accident/Incident Report

Marinette, Wisconsin 54143
Tuesady, June 24, 2008 8:45 CDT

NTSB Narrative Summary Released at Completion of Accident

The purpose of the test flight was to determine performance characteristics of the manufacturing company's helicopter at maximum gross weight and maximum aft center of gravity (CG). The helicopter was in a climb at 95 knots indicated airspeed and the pilot had just applied power when he and his passenger noticed a moderate to severe vibration which lasted a few seconds. The pilot reduced power and it went away. The pilot then reduced power to around 55 psi torque at about 90 knots indicated airspeed and trimmed forward to do a reverse trim check while trying to maintain torque and altitude with slightly heavy collective. Then there was a shudder, followed almost instantly by a loud bang and crunching sound, before the nose pitched down and the helicopter turned 120 to 150 degrees to the left. The pilot regained control, selected a field, and proceeded to make an emergency landing. As he began his landing, he noted he no longer had pedal control. The pilot added throttle, managed to bring the nose around, and landed the helicopter straight ahead. Postaccident inspection of the helicopter revealed that the tailcone was buckled in front of the horizontal stabilizer, displacing the stabilizer trailing edge downward and causing slack in the tail rotor control cables. No other preimpact anomalies were found with the helicopter or its systems. Further examination determined that before the flight they had put more fuel in the helicopter than was indicated on the fuel gauges. This resulted in the helicopter being operated at a higher-than-maximum gross weight, at its aft most CG, and reduced the helicopter's never-to-exceed airspeed (Vne) to 87 knots indicated airspeed. When the pilot exceeded Vne during the climb, structural damage occurred.

NTSB Probable Cause Narrative

The pilot inadvertently operating the helicopter at a gross weight greater than its maximum allowable operating weight, and flying the helicopter at an airspeed greater than the never-to-exceed speed for the helicopter’s gross weight condition, resulting in structural damage to the tailcone.

Event Information

Type of Event Accident
Event Date 6/24/2008
Event Day of the Week Tuesday
Time of Event 845
Event Time Zone Central Daylight Time
Event City MARINETTE
Event State WISCONSIN
Event Country --
Zipcode of the event site 54143
Event Date Year 2008
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 755 Central Daylight Time
Direction of event from weather observation facility (degrees) 360
Weather Observation Facility ID KMNM
Elevation of weather observation facility 609
Distance of event from weather observation facility (units?) 5
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 17
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) 200
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.16
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 27163
NTSB Notification Source ENSTROM HELICOPTER
NTSB Notification Date Jun 24 2008 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record May 2 2011 12:56PM
User who most recently changed record bowl
Basic weather conditions Visual Meteorological Cond
FAA District Office MILWAUKEE FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N480PD
NTSB Number CHI08FA172
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed Company VFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name ENSTROM HELICOPTER CORP
Aircraft Model 480B
Aircraft Series Identifier --
Aircraft Serial Number 5080
Certified Max Gross Weight 3000
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 3
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Mar 28 2008 12:00AM
Airframe hours since last inspection --
Airframe Hours 707
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name ENSTROM HELICOPTER CORP
Aircraft Owner Street Address 2209 22ND ST
Aircraft Owner City MENOMINEE
Aircraft Owner State MI
Aircraft Owner Country USA
Aircraft Owner Zipcode 49858-3515
Operator is an individual? No
Operator Name ENSTROM HELICOPTER CORPORATION
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 2209 22ND STREET
Operator City MENOMINEE
Operator State MI
Operator Country USA
Operator Zip code 49858
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Flight Test
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code MNM
Departure City MENOMINEE
Departure State MI
Departure Country USA
Departure Time 0
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City --
Destination State --
Destination Country USA
Specific Phase of Flight Maneuvering
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record May 19 2011 12:58PM
User who most recently changed record broda
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --