Oswego County Airport
Aircraft Accident/Incident Report

Fulton, New York 13069
Saturday, August 16, 2008 15:40 EDT

NTSB Narrative Summary Released at Completion of Accident

The pilot stated that he was level at 400 feet above ground level when he heard a "bang," the airplane began to vibrate, and the engine stopped. He lowered the nose for the airplane's best glide speed and initiated a forced landing to a nearby open field. While on final approach to the field the airplane collided with trees and then the ground. The crankshaft and connecting rod were forwarded to the Safety Board's Metallurgical Laboratory for further analysis. Examination of the crankshaft's ten bearing journals revealed surface finishes that were consistent with a turning operation but not with a grinding operation as specified in the overhaul manual. Examination of the engine assembly revealed that the crankshaft and the No. 3 engine cylinder connecting rod had failed. The examination revealed that the crankshaft failed in fatigue and initiated in machining marks in the rear radius of the No. 3 and 4 connecting rod bearing journals. An engine logbook entry indicated that the main and rod bearing journals had been "turned" and their diameter reduced by 0.010-inch in accordance with the Franklin overhaul manual. Journal diameters were measured and were consistent with 0.010-inch begin removed; however, the table in the overhaul manual specified a tolerance of 0.0010-inch and the dimensions indicated a tolerance of 0.0020-inch, which was contrary to the overhaul manual. The overhaul manual also recommends that the crankshafts be returned to the factory for grinding and re-nitriding. No logbook entries were located to verify that re-nitriding had been carried out.

NTSB Probable Cause Narrative

A loss of engine power due to fatigue failure of the crankshaft and the No. 3 engine cylinder connecting rod as a result of improper machining of the engine crankshaft during engine overhaul by maintenance personnel.

Event Information

Type of Event Accident
Event Date 8/16/2008
Event Day of the Week Saturday
Time of Event 1540
Event Time Zone Eastern Daylight Time
Event City Fulton
Event State NEW YORK
Event Country --
Zipcode of the event site 13069
Event Date Year 2008
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 431926N
Event Location Longitude 0762309W
Event Location Airport Oswego County Airport
Event Location Nearest Airport ID FZY
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 2
Degrees magnetic from airport --
Airport Elevation 475
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1554 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 185
Weather Observation Facility ID FZY
Elevation of weather observation facility 475
Distance of event from weather observation facility (units?) 2
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 24
Dew Point at event time (in degress fahrenheit) 14
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 11
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 17
Altimeter Setting at event time (in. Hg) 29.94
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 2
Injury Total None --
Injury Total Serious --
Injury Total All 2
Investigating Agency NTSB
NTSB Docket Number (internal use) 27285
NTSB Notification Source FAA Eastern Region ROC
NTSB Notification Date Aug 16 2008 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Sep 14 2010 11:31AM
User who most recently changed record johb
Basic weather conditions Visual Meteorological Cond
FAA District Office Rochester FSDO

Aircraft Involved

Aircraft #1

Aircraft Registration Number N31BF
NTSB Number NYC08LA280
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name SOCATA
Aircraft Model MS894A
Aircraft Series Identifier --
Aircraft Serial Number 11682
Certified Max Gross Weight 2425
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 1 2008 12:00AM
Airframe hours since last inspection 23
Airframe Hours 1599
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type --
Aircraft Owner Name Fred Bullard JR.
Aircraft Owner Street Address --
Aircraft Owner City Oswego
Aircraft Owner State NY
Aircraft Owner Country USA
Aircraft Owner Zipcode 13126
Operator is an individual? Yes
Operator Name --
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Oswego
Operator State NY
Operator Country USA
Operator Zip code 13126
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code FZY
Departure City Fulton
Departure State NY
Departure Country USA
Departure Time 1500
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code FZY
Destination City Fulton
Destination State NY
Destination Country USA
Specific Phase of Flight Emergency descent/landing
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 10 2010 2:51PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location 35
Runway Length 5197
Runway Width 100
Sight Seeing flight No
Air Medical Flight No
Medical Flight --