El Dorado International Airport
Aircraft Accident/Incident Report

Bogota Colombia
Tuesady, August 26, 2008 6:35 UTC

NTSB Narrative Summary Released at Completion of Accident

Just after takeoff from a high-altitude airport, as the landing gear were being retracted, a “loud bang” emanated from the vicinity of the No. 3 turbofan engine. The exhaust gas temperature rose, followed by three or four lesser bangs, all of which indicated an engine stall/surge. The engine was secured in accordance with the checklist procedure, fuel was dumped, and the airplane returned to the airport without further incident. On-wing test bed testing first established a performance baseline for the engine, which was then tested with newly overhauled fan blades installed, and subsequently tested with a newly overhauled fan case installed in order to assess the effects of changing fan blade geometry and fan blade-to-fan case clearance. Initial testing of the engine did not result in an engine surge or any engine exceedences. An engine vane control trim check revealed that it was within the parameters for most of the engine power range, except for above the 90 percent corrected N2 speed, where it was slightly below the minimum value. Because the results did not significantly impact testing, the engine was not re-trimmed prior to testing the engine with new fan blades and a new fan case. Tests revealed that fan blade contour and shape had a bigger influence on the engine’s surge margin and low pressure compressor (LPC) stability line than the fan blade-to-fan case clearance variations within the range of test conditions. Fan blades that were within the engine manual limits – rounder leading edges with little to no erosion and proper chord length – had improved LPC efficiency and engine stability. The last engine test was conducted with the compressor variable vanes re-trimmed open, and within limits at the high speed range, with the results indicating further improvement in LPC efficiency and stability. While no single variable likely resulted in the engine surge, several variables, including blade edge contour, variable blade trim and high altitude, likely combined to produce the stall/surge.

NTSB Probable Cause Narrative

The combination of fan blade edge contour, variable blade trim, and the high altitude, which resulted in an engine surge.

Event Information

Type of Event Incident
Event Date 8/26/2008
Event Day of the Week Tuesday
Time of Event 635
Event Time Zone Coordinated Universal Time? Same as GMT
Event City Bogota
Event State --
Event Country COLOMBIA
Zipcode of the event site --
Event Date Year 2008
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 044259N
Event Location Longitude 0740923W
Event Location Airport El Dorado International
Event Location Nearest Airport ID SKBO
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 8356
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 700 Coordinated Universal Time? Same as GMT
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID SKBO
Elevation of weather observation facility 8356
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation UTC
Lighting Conditions Night
Lowest Ceiling Height 7000
Lowest Non-Ceiling Height 1500
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 11
Dew Point at event time (in degress fahrenheit) 11
Wind Direction (degrees magnetic) 280
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 5
Wind Velocity Indicator --
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.29
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 5
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 27632
NTSB Notification Source Aeronautica Civil de Colombia
NTSB Notification Date Aug 26 2008 12:00AM
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jan 11 2011 12:25PM
User who most recently changed record coxp
Basic weather conditions Visual Meteorological Cond
FAA District Office AAI-100

Aircraft Involved

Aircraft #1

Aircraft Registration Number N715CK
NTSB Number NYC08IA290
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name BOEING
Aircraft Model 747-209B
Aircraft Series Identifier --
Aircraft Serial Number 22447
Certified Max Gross Weight 679845
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 3
Cabin Crew Seats 2
Passenger Seats 3
Total number of seats on the aircraft 8
Number of Engines 4
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours 87617
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name Kalitta Air
Aircraft Owner Street Address 818 Willow Run Airport
Aircraft Owner City Ypsilanti
Aircraft Owner State MI
Aircraft Owner Country USA
Aircraft Owner Zipcode 48198
Operator is an individual? No
Operator Name KALITTA FLYING SERVICE INC
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 818 Willow Run Airport
Operator City Ypsilanti
Operator State MI
Operator Country USA
Operator Zip code 48198
Operator Code KCSA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Cargo
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code SKBO
Departure City Bogota
Departure State --
Departure Country CO
Departure Time 337
Departure Time Zone --
Destination Same as Local Flt --
Destination Airport Code KMIA
Destination City Miami
Destination State FL
Destination Country USA
Specific Phase of Flight Takeoff - initial climb
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Oct 29 2010 3:44PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location 31L
Runway Length 12467
Runway Width 148
Sight Seeing flight No
Air Medical Flight No
Medical Flight --