Aircraft Accident/Incident Report

Jeddah Saudi Arabia
Saturday, July 5, 2008

NTSB Narrative Summary Released at Completion of Accident

The airplane made an air turnback and successful landing following an uncontained No. 1 engine failure during initial climb after takeoff. There was minor impact damage to the airplane's left wing and flaps. The No. 1 engine low pressure turbine (LPT) case had separated circumferentially in plane with the stage 3 (S3) LPT turbine, and the engine components aft of the separation were liberated. A high pressure turbine (HPT) borescope inspection found localized airfoil damage sufficient to result in HPT rotor unbalance. HPT rotor unbalance-induced synchronous vibration forces interacted with the engine LPT rotor system through a common bearing support and excited a bladed-disk mode response in the LPT S3 disk. The resonant amplitude of the alternating stress experienced by the disk resulted in bending loads exceeding the material endurance limit, and high cycle/high amplitude fatigue cracks initiated along the LPT S3 disk forward spacer arm rim diameter. Once initiated, the cracks propagated rapidly through the spacer arm thickness and the individual cracks joined to form a single circumferential crack, resulting in the separation of the disk at the forward spacer arm. The freed aft portion of the LPT rotor accelerated and penetrated the engine case, releasing high-energy debris as disk fragments and all of the engine components aft of the LPT S3 nozzles were liberated. NTSB Safety Recommendations A-10-98 and A-10-99 (Urgent); A-10-100, and A-10-101 were published in connection with this investigation. For further information about these recommendations, see NTSB case number ENG09IA004.

NTSB Probable Cause Narrative

Failure of the low pressure turbine stage 3 disk due to a design that is vulnerable to high pressure turbine unbalance-induced synchronous vibration that cannot be detected in flight, and the subsequent uncontained engine failure.

Event Information

Type of Event Incident
Event Date 7/5/2008
Event Day of the Week Saturday
Time of Event --
Event Time Zone --
Event City Jeddah
Event State --
Event Country SAUDI ARABIA
Zipcode of the event site --
Event Date Year 2008
Event Date Month 7
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport --
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Unknown
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions --
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) --
Air Temperature at event time (in degrees celsius) --
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator --
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury --
On Ground, Fatal Injuries 0
On Ground, Minor Injuries 0
On Ground, Serious Injuries 0
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 30855
NTSB Notification Source GE Flight Safety
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Dec 17 2012 2:24PM
User who most recently changed record horc
Basic weather conditions --
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number HS-VAC
NTSB Number ENG08IA030
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 129: Foreign
Type of Flight Plan filed Unknown
Flight plan Was Activated? --
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name BOEING
Aircraft Model B747
Aircraft Series Identifier 306
Aircraft Serial Number --
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft --
Number of Engines --
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Unknown
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name Phuket
Aircraft Owner Street Address 1168/71 25th –A FL., Lumpini Tower.,Rama IV Road
Aircraft Owner City Bangkok
Aircraft Owner State --
Aircraft Owner Country TH
Aircraft Owner Zipcode --
Operator is an individual? No
Operator Name Saudi Arabian Airlines
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Jeddah
Operator State --
Operator Country SA
Operator Zip code --
Operator Code SV
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number SVA
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board --
Departure Point Same as Event Yes
Departure Airport Code --
Departure City Jeddah
Departure State --
Departure Country SA
Departure Time --
Departure Time Zone --
Destination Same as Local Flt --
Destination Airport Code --
Destination City Jakarta
Destination State --
Destination Country ID
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 17 2012 1:26PM
User who most recently changed record horc
Since inspection or accident --
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --