Individually Owned: 150,657
Corporate Owned: 137,281
Palm Springs International Airport
Aircraft Accident/Incident Report
Palm Springs, California
Saturday, March 31, 2007 9:27 PDT
NTSB Narrative Summary Released at Completion of Accident
The airplane experienced an in-flight fan blade separation in the left engine, a Pratt & Whitney Canada (PWC) PW305A turbofan, while in cruise flight at FL 410 near Palm Springs (PSP), California. The airplane diverted to PSP for an overweight, single-engine landing without further incident. The examination of the engine revealed that one fan blade was fractured transversely across the airfoil adjacent to the blade root platform. Metallurgical examination of the fan blade revealed that the blade had separated from a fatigue fracture. A fluorescent penetrant examination of the fan blades from both engines revealed numerous fan blades had crack indications. Some of the blades were broken open to reveal fatigue cracks similar to that noted on the fractured blade. A dimensional inspection of the cracked fan blades revealed that they were under the minimum thickness in a highly stressed area of the airfoil. The investigation determined that the fan blades were too thin due to an improper forging die setup when the blades were manufactured. At the time the fan blades were made, PWC did not require a dimensional inspection of the fan blade airfoils.
NTSB Probable Cause Narrative
The fatigue fracture of the fan blade due to the blade vendor's improper setup of the forging dies, which resulted in fan blades with airfoils that were below the minimum thickness in the highest stressed area of the airfoil and resulted in operating stresses that exceeded the material's capability. Contributing to the incident was the engine manufacturer's lack of a dimensional inspection of the fan blade's airfoil.
Event Information
| Type of Event | Incident |
| Event Date | 3/31/2007 |
| Event Day of the Week | Saturday |
| Time of Event | 927 |
| Event Time Zone | Pacific Daylight Time |
| Event City | Palm Springs |
| Event State | CALIFORNIA |
| Event Country | -- |
| Zipcode of the event site | -- |
| Event Date Year | 2007 |
| Event Date Month | 3 |
| MidAir Collision Indicator | No |
| On Ground Collision occurred ? | No |
| Event Location Latitude | -- |
| Event Location Longitude | -- |
| Event Location Airport | Palm Springs International |
| Event Location Nearest Airport ID | KPSP |
| Indicates whether the acc/inc occurred off or on an airport | -- |
| Distance from airport in statute miles | -- |
| Degrees magnetic from airport | -- |
| Airport Elevation | -- |
| Weather Briefing Completeness | -- |
| Investigator's weather source | Unknown |
| Time of the weather observation | 1615 Coordinated Universal Time? Same as GMT |
| Direction of event from weather observation facility (degrees) | -- |
| Weather Observation Facility ID | TRM |
| Elevation of weather observation facility | -- |
| Distance of event from weather observation facility (units?) | 20 |
| Time Zone of the weather observation | UTC |
| Lighting Conditions | Day |
| Lowest Ceiling Height | -- |
| Lowest Non-Ceiling Height | -- |
| Sky/Lowest/Cloud Conditions | Clear |
| Sky Condition for Lowest Ceiling | -- |
| Visibility Runway Visual Range (Feet) | -- |
| Visibility Runway Visual Value (Statute Miles) | -- |
| Visibility (Statute Miles) | -- |
| Air Temperature at event time (in degrees celsius) | -- |
| Dew Point at event time (in degress fahrenheit) | -- |
| Wind Direction (degrees magnetic) | -- |
| Variable Wind Indicator | -- |
| Wind Speed (knots) | -- |
| Wind Velocity Indicator | -- |
| Wind Gust Indicator | -- |
| Wind Gust (knots) | -- |
| Altimeter Setting at event time (in. Hg) | -- |
| Density Altitude (feet) | -- |
| Intensity of Precipitation | -- |
| METAR weather report | -- |
| Event Highest Injury | None |
| On Ground, Fatal Injuries | -- |
| On Ground, Minor Injuries | -- |
| On Ground, Serious Injuries | -- |
| Injury Total Fatal | -- |
| Injury Total Minor | -- |
| Injury Total None | 3 |
| Injury Total Serious | -- |
| Injury Total All | -- |
| Investigating Agency | NTSB |
| NTSB Docket Number (internal use) | 26304 |
| NTSB Notification Source | FAA |
| NTSB Notification Date | -- |
| NTSB Notification Time | -- |
| Fiche Number and/or location -used to find docket information | -- |
| Date of most recent change to record | Mar 10 2010 9:08AM |
| User who most recently changed record | broda |
| Basic weather conditions | Visual Meteorological Cond |
| FAA District Office | -- |
Aircraft Involved |
|
|---|---|
Aircraft #1 |
|
| Aircraft Registration Number | N244FX |
| NTSB Number | ENG07IA018 |
| Missing Aircraft Indicator | -- |
| Federal Aviation Reg. Part | Part 135: Air Taxi & Commuter |
| Type of Flight Plan filed | IFR |
| Flight plan Was Activated? | Yes |
| Damage | Minor |
| Aircraft Fire | None |
| Aircraft Explosion | None |
| Aircraft Manufacturer's Full Name | LEARJET |
| Aircraft Model | -- |
| Aircraft Series Identifier | 60 |
| Aircraft Serial Number | 60-178 |
| Certified Max Gross Weight | 23500 |
| Aircraft Category | Airplane |
| Aircraft Registration Class | -- |
| Aircraft is a homebuilt? | No |
| Flight Crew Seats | 2 |
| Cabin Crew Seats | -- |
| Passenger Seats | 8 |
| Total number of seats on the aircraft | 10 |
| Number of Engines | 2 |
| Fixed gear or retractable gear | Fixed |
| Aircraft, Type of Last Inspection | Continuous Airworthiness |
| Date of Last Inspection | Mar 21 2007 12:00AM |
| Airframe hours since last inspection | -- |
| Airframe Hours | 6631 |
| ELT Installed | Yes |
| ELT Activated | No |
| ELT Aided Location of Event Site | No |
| ELT Type | Unknown |
| Aircraft Owner Name | -- |
| Aircraft Owner Street Address | -- |
| Aircraft Owner City | -- |
| Aircraft Owner State | -- |
| Aircraft Owner Country | USA |
| Aircraft Owner Zipcode | -- |
| Operator is an individual? | No |
| Operator Name | Jet Solutions LLC |
| Operator Same as Owner? | No |
| Operator Is Doing Business As | -- |
| Operator Address Same as Owner? | No |
| Operator Street Address | -- |
| Operator City | Richardson |
| Operator State | TX |
| Operator Country | USA |
| Operator Zip code | -- |
| Operator Code | -- |
| Owner has at least one certificate | Yes - certificate holder |
| Other Operator of large aircraft? | No |
| Certified for Part 133 or 137 Operation | -- |
| Operator Certificate Number | -- |
| Indicates whether an air carrier operation was scheduled or not | Non-scheduled |
| Indicates Domestic or International Flight | Domestic |
| Operator carrying Pax/Cargo/Mail | Passenger Only |
| Type of Flying (Per_Bus / Primary) | -- |
| Second Pilot on Board | Yes |
| Departure Point Same as Event | No |
| Departure Airport Code | SNA |
| Departure City | Santa Ana |
| Departure State | CA |
| Departure Country | USA |
| Departure Time | -- |
| Departure Time Zone | -- |
| Destination Same as Local Flt | -- |
| Destination Airport Code | BED |
| Destination City | Bedford |
| Destination State | MD |
| Destination Country | USA |
| Specific Phase of Flight | -- |
| Report sent to ICAO? | -- |
| Evacuation occurred | -- |
| Date of most recent change to record | Nov 3 2009 4:59PM |
| User who most recently changed record | hooj |
| Since inspection or accident | Time of Accident |
| Event Location Runway Number and Location | N/A |
| Runway Length | -- |
| Runway Width | -- |
| Sight Seeing flight | No |
| Air Medical Flight | No |
| Medical Flight | -- |