Atlanta International Airport
Aircraft Accident/Incident Report

Atlanta, Georgia
Friday, January 2, 2009 10:28 EST

NTSB Narrative Summary Released at Completion of Accident

The Boeing 777 airplane experienced a contained fan blade fracture in the No. 2, right, engine, a Rolls-Royce plc RB.211 Trent 895-17 turbofan, during the takeoff roll at the Hartsfield Jackson Atlanta International Aiport. The examination of the fan blade revealed it had fractured from a fatigue crack that had initiated at the intersection of the convex side aft corner of the shear key slot and bedding flank. The examination of the fan blade also revealed the plasma spray coating was deteriorated and the dry film lubricant was almost completely gone. A survey by the engine manufacturer of the operator's 777 engine usage indicated that because of the loads and lengths of the flights, the operator was operating their Trent 895-17 engines at higher thrust levels with correspondingly high fan rotational speeds, which were still within the engine's operating limits, than any other operator. The survey also indicated the operator was operating its 777 and Trent engines significantly more hours per cycle than any other Trent 895 operator. An analysis by the engine manufacturer indicated that the blade fracture was caused by a combination of the breakdown of the lubrication system and residual fatigue life usage in the blade root following the last overhaul coupled with the high operating stresses in the fan blade from the high thrust settings.

NTSB Probable Cause Narrative

The fan blade fractured due to a fatigue crack that was the result of the combination of the breakdown of the fan blade lubrication system and residual fatigue life usage following the last overhaul of the fan blade. Contributing to the fracture was the inadequate lubrication schedule established by the engine manufacturer that was not reflective of the operator’s use of the engine.

Event Information

Type of Event Incident
Event Date 1/2/2009
Event Day of the Week Friday
Time of Event 1028
Event Time Zone Eastern Standard Time
Event City Atlanta
Event State GEORGIA
Event Country --
Zipcode of the event site --
Event Date Year 2009
Event Date Month 1
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude --
Event Location Longitude --
Event Location Airport Atlanta International Airport
Event Location Nearest Airport ID KATL
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Unknown
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions --
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling --
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) --
Air Temperature at event time (in degrees celsius) --
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator --
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 257
Injury Total Serious --
Injury Total All --
Investigating Agency --
NTSB Docket Number (internal use) 30575
NTSB Notification Source Delta Air Lines
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Oct 9 2012 10:56AM
User who most recently changed record hooj
Basic weather conditions --
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N864DA
NTSB Number ENG09IA002
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 121: Air Carrier
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name BOEING
Aircraft Model 777
Aircraft Series Identifier 232
Aircraft Serial Number --
Certified Max Gross Weight --
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? --
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft --
Number of Engines 2
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection --
Date of Last Inspection --
Airframe hours since last inspection --
Airframe Hours --
ELT Installed Unknown
ELT Activated No
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name Delta Air Lines
Aircraft Owner Street Address --
Aircraft Owner City Atlanta
Aircraft Owner State GA
Aircraft Owner Country USA
Aircraft Owner Zipcode --
Operator is an individual? No
Operator Name Delta Air Lines
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City --
Operator State --
Operator Country USA
Operator Zip code --
Operator Code DL
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Scheduled
Indicates Domestic or International Flight International
Operator carrying Pax/Cargo/Mail Passenger Only
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board Yes
Departure Point Same as Event Yes
Departure Airport Code KATL
Departure City Atlanta
Departure State GA
Departure Country USA
Departure Time --
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code NRT
Destination City Tokyo Narita
Destination State --
Destination Country JA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 20 2012 3:22PM
User who most recently changed record hooj
Since inspection or accident --
Event Location Runway Number and Location --
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --