Aircraft Accident/Incident Report

Oceanside, California 92054
Saturday, March 7, 2009 17:50 PST

NTSB Narrative Summary Released at Completion of Accident

The pilot made an off-airport forced landing following an in-flight loss of engine power. The No. 4 cylinder (left rear) fractured and separated circumferentially in the area where the head joins the barrel. Metallurgical examination identified a fatigue fracture primarily on the exhaust side of the cylinder head, perpendicular to the axis of the barrel. Its inner edge abutted the crest of the first thread on the barrel. Engine Components, Inc. (ECi), manufactured the cylinder. ECi issued Mandatory Service Bulletin (MSB) No.08-1, Revision 3, dated August 19, 2008. It stated that the purpose of the MSB was to alert their customers about possible fatigue cracking and head separations on a specified group of replacement cylinders for Lycoming parallel valve engines. Cylinders identified by specific serial number ranges were to be inspected and pressure tested or inspected and replaced at specified reduced life limits. On October 20, 2008, Federal Aviation Administration (FAA) Airworthiness Directive (AD) 2008-19-05 became effective and mirrored ECi's MSB serial number range and corrective actions. The AD stated that the intent was to prevent loss of engine power due to cracks at the head-to-barrel interface in the cylinder assemblies and possible engine failure caused by separation of a cylinder head. The cylinders from the accident airplane had serial numbers that were outside of the range listed in the MSB and AD. The FAA has issued a Notice of Proposed Rule Making (NPRM) that would revise the serial numbers covered by the AD to encompass an expanded population of affected cylinders. ECi has a design change that is pending FAA approval.

NTSB Probable Cause Narrative

A total loss of engine power in flight due to the fatigue failure of the No. 4 cylinder.

Event Information

Type of Event Accident
Event Date 3/7/2009
Event Day of the Week Saturday
Time of Event 1750
Event Time Zone Pacific Standard Time
Event City Oceanside
Event State CALIFORNIA
Event Country --
Zipcode of the event site 92054
Event Date Year 2009
Event Date Month 3
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 331757N
Event Location Longitude 1172803W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1752 Pacific Standard Time
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID KOKB
Elevation of weather observation facility 28
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation PST
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 9
Air Temperature at event time (in degrees celsius) 12
Dew Point at event time (in degress fahrenheit) 8
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.02
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious 2
Injury Total All 3
Investigating Agency NTSB
NTSB Docket Number (internal use) 26595
NTSB Notification Source FAA Western Pacific Operations
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Feb 11 2010 4:55PM
User who most recently changed record coos
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N2478B
NTSB Number WPR09LA145
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed Unknown
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 172R
Aircraft Series Identifier --
Aircraft Serial Number 17281027
Certified Max Gross Weight 2457
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jan 14 2009 12:00AM
Airframe hours since last inspection 3170
Airframe Hours 3124
ELT Installed Yes
ELT Activated Unknown
ELT Aided Location of Event Site No
ELT Type C91-A
Aircraft Owner Name Alan Jacobson
Aircraft Owner Street Address --
Aircraft Owner City Costa Mesa
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 92627
Operator is an individual? No
Operator Name Alan Jacobson
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Costa Mesa
Operator State CA
Operator Country USA
Operator Zip code 92627
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code SNA
Departure City Santa Ana
Departure State CA
Departure Country USA
Departure Time 1715
Departure Time Zone PST
Destination Same as Local Flt --
Destination Airport Code MYF
Destination City San Diego
Destination State CA
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 11 2010 5:01PM
User who most recently changed record coos
Since inspection or accident Last Inspection
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --