Aircraft Accident/Incident Report

Iliamna, Alaska 99606
Tuesady, May 12, 2009 13:30 AKD

NTSB Narrative Summary Released at Completion of Accident

The commercial pilot was on a public use helicopter flight in support of a state agency under Title 14, CFR Part 91. The pilot reported that shortly after takeoff he felt a vibration in the anti-torque pedals he had not felt before, and he noticed a slight yawing motion. He said the vibrations turned to oscillations, in both yaw and pitch, to the degree he felt the helicopter was going to come apart. He reported he made a descent while fighting to maintain control. The pilot said he touched down with 5-10 knots of forward airspeed, and subsequently the main rotor contacted the tailboom. He said after the accident he recalculated the weight and balance, and determined that the helicopter was loaded under the gross weight, but forward of the forward center of gravity (CG)limit about 1.1 inch. Research by the NTSB investigator-in-charge disclosed that operators of the same model helicopter were aware of similar events, and that the condition had been dubbed as "chugging." Further research revealed that similar accidents had been reported. Following a similar accident in Ireland the manufacturer reported to authorities that there were no further vibration issues, and that they would not be issuing a service bulletin. The manufacturer said they were familiar with the phenomenon known as chugging, and that they had conducted flight tests related to the phenomena. The tests determined that an oscillation may develop at high gross weight, about 90-100 knots, and that the oscillation was more of a "bucking" movement due to the fore-and-aft movement of the rotor mast. According to the manufacturer, the tests determined that chugging could occur within the normal CG range, most typically at or near a gross weight with a CG near the forward limit. The manufacturer believes that the oscillation is not destructive to the helicopter, and that the oscillation can be mitigated by the application of power. The manufacturer attributes the oscillation to the degree of firmness of the transmission mounts. Currently there are no manufacturer service bulletins or FAA Safety Alerts referencing the phenomena, and there is no manufacturer provided pilot training or guidance pertaining to chugging and its remedy.

NTSB Probable Cause Narrative

The main rotor transmission mount design, which resulted in an in-flight vibration/oscillation, and damage to the helicopter during an emergency descent and hard landing. Contributing to the accident was the lack of information from the manufacturer regarding this known flight oscillation, and loading the helicopter beyond the forward center of gravity limit by the pilot.

Event Information

Type of Event Accident
Event Date 5/12/2009
Event Day of the Week Tuesday
Time of Event 1330
Event Time Zone --
Event City Iliamna
Event State ALASKA
Event Country --
Zipcode of the event site 99606
Event Date Year 2009
Event Date Month 5
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 600416N
Event Location Longitude 1564316W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Pilot
Time of the weather observation
Direction of event from weather observation facility (degrees) --
Weather Observation Facility ID --
Elevation of weather observation facility --
Distance of event from weather observation facility (units?) --
Time Zone of the weather observation --
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) --
Dew Point at event time (in degress fahrenheit) --
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator --
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) --
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 3
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 26568
NTSB Notification Source FAA Anchorage, ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Jan 28 2010 4:32PM
User who most recently changed record stam
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N7196H
NTSB Number ANC09GA040
Missing Aircraft Indicator --
Federal Aviation Reg. Part Public Use
Type of Flight Plan filed Company VFR
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name ROBINSON HELICOPTER
Aircraft Model R44
Aircraft Series Identifier --
Aircraft Serial Number 0994
Certified Max Gross Weight 2400
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 25 2008 12:00AM
Airframe hours since last inspection --
Airframe Hours 1535
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type C126
Aircraft Owner Name STATE OF ALASKA
Aircraft Owner Street Address 4827 AIRCRAFT DR
Aircraft Owner City ANCHORAGE
Aircraft Owner State AK
Aircraft Owner Country USA
Aircraft Owner Zipcode 99502-1071
Operator is an individual? No
Operator Name STATE OF ALASKA
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 4827 AIRCRAFT DR
Operator City ANCHORAGE
Operator State AK
Operator Country USA
Operator Zip code 99502-1071
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board No
Departure Point Same as Event Yes
Departure Airport Code --
Departure City Iliamna
Departure State AK
Departure Country USA
Departure Time 1330
Departure Time Zone ADT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code --
Destination City Iliamna
Destination State AK
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jun 5 2009 4:41PM
User who most recently changed record lewl
Since inspection or accident --
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --