Cobb County-Mccollum Field Airport
Aircraft Accident/Incident Report

Marietta, Georgia 30144
Monday, June 8, 2009 11:43 EDT

NTSB Narrative Summary Released at Completion of Accident

Shortly after takeoff, when the special light sport airplane was climbing through an altitude of approximately 1,000 feet above ground level (agl), the certificated flight instructor (CFI) and the student smelled and saw electrical smoke in the cockpit. The CFI began a turn back to the departure airport, and declared an emergency to the air traffic control tower. The CFI, in the rear seat, and without access to the electrical switches or circuit breakers, asked the student in the front seat to "turn everything off except the radio." After they received clearance to return to the airport, the CFI asked the student to turn off the radio; the student turned off the radio and the master switch. Shortly thereafter, the CFI instructed the student to turn on the master switch and radio, but "they would not work," and when the student cycled the master switch, the engine ceased operation. The CFI stated that due to the low altitude at the time of the power loss, he focused on landing safely, and did not attempt to troubleshoot the situation or verify the student pilot's actions. The airplane landed uneventfully on a road. Post-incident examination and testing revealed that the main fuse block for the airplane's electrical system exhibited intermittent contact, which, due to the architecture of the electrical system, caused the airplane system voltage to peak at values 5 to 8 volts above the normal value of 12 volts. The over-voltage condition resulted in overheating and thermal damage to an avionics cooling fan. The fuse block was not intended for aviation applications, and was installed without a positive locking mechanism for the fuse retainer. After the incident, the airplane manufacturer issued a service bulletin that recommended safety-wiring the main fuse block fuse retainer in the closed position, and also incorporated that change into the production line. No electrical or mechanical mechanism that related the fuse block malfunction or the over-voltage condition to engine operation or failure was identified. After the fuse block and damaged cooling fan were replaced with new units, the incident airplane and engine functioned normally. It was likely that the student inadvertently and unknowingly shut down the engine when he attempted to comply with the CFI's instructions.

NTSB Probable Cause Narrative

An electrical fire due to the lack of a positive locking mechanism for the fuse retainer in the main fuse block, which resulted in voltage fluctuations that caused thermal damage to the avionics cooling fan. Contributing to the incident was the student pilot's inadvertent shutdown of the engine at low altitude.

Event Information

Type of Event Incident
Event Date 6/8/2009
Event Day of the Week Monday
Time of Event 1143
Event Time Zone Eastern Daylight Time
Event City Marietta
Event State GEORGIA
Event Country --
Zipcode of the event site 30144
Event Date Year 2009
Event Date Month 6
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 340047N
Event Location Longitude 0843549W
Event Location Airport Cobb County-McCollum Field
Event Location Nearest Airport ID RYY
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 4
Degrees magnetic from airport --
Airport Elevation 1040
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1159 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 100
Weather Observation Facility ID RYY
Elevation of weather observation facility 1040
Distance of event from weather observation facility (units?) 4
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 5000
Lowest Non-Ceiling Height 2800
Sky/Lowest/Cloud Conditions Scattered
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) 17
Wind Direction (degrees magnetic) --
Variable Wind Indicator Variable
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.04
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 27345
NTSB Notification Source FAA Southern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Oct 4 2010 8:06PM
User who most recently changed record johb
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N445SA
NTSB Number ERA09IA326
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage None
Aircraft Fire In-flight
Aircraft Explosion None
Aircraft Manufacturer's Full Name INIZIATIVE
Aircraft Model Sky Arrow
Aircraft Series Identifier --
Aircraft Serial Number LSA0008
Certified Max Gross Weight 1320
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Conditional
Date of Last Inspection Apr 28 2009 12:00AM
Airframe hours since last inspection 24
Airframe Hours 339
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name Hansen Air Group
Aircraft Owner Street Address --
Aircraft Owner City Kennesaw
Aircraft Owner State GA
Aircraft Owner Country USA
Aircraft Owner Zipcode 30144
Operator is an individual? No
Operator Name Hansen Air Group
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Kennesaw
Operator State GA
Operator Country USA
Operator Zip code 30144
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Instructional
Second Pilot on Board Yes
Departure Point Same as Event No
Departure Airport Code RYY
Departure City Marietta
Departure State GA
Departure Country USA
Departure Time 1140
Departure Time Zone EDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code RYY
Destination City Marietta
Destination State GA
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Aug 20 2010 9:01AM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --