Individually Owned: 150,657
Corporate Owned: 137,281
Aircraft Accident/Incident Report
Suring, Wisconsin 54174
Thursday, July 16, 2009 6:40 CDT
NTSB Narrative Summary Released at Completion of Accident
The pilot reported that the engine began to run very rough during a turn at low altitude. The engine suddenly seized so he made an emergency landing to a wheat field. During the landing, the left main gear collapsed and the left wing and nose of the aircraft dug into the soft soil, sustaining substantial damage. A teardown inspection of the engine revealed fretting wear scars on the crankcase backbone between the number two and three main bearing supports, and the number one, two, and three camshaft journal supports. The number one, two, three, four, and five main crankshaft main bearing supports exhibited fretting wear scars, and the number two and three supports exhibited mechanical damage from bearing shift and rotation. Additionally, the number two intermediate crankshaft main bearings had extruded from their crankshaft positions in the left and right case halves. An unapproved red sealant had been applied to the crankcase backbone. The above signatures are all consistent with an engine crankcase assembly that had lost its through-bolt torque. The crankshaft was fractured through at the number four short cheek between the number two main bearing journal and the number three connecting rod journal. A metallurgical examination of the fracture surface revealed crack arrest marks, which were indicative of a fatigue fracture which emanated from the surface of the number two main bearing journal. The heat treatment of the crankshaft met the manufacturer’s specifications. An examination of the engine logbooks revealed that the engine’s total time was about 1,778 hours and it had about 500 hours since the last major overhaul. The engine’s last overhaul was conducted on September 30, 1986, almost 23 years since the last major overhaul. The engine manufacturer recommends that when the aircraft is used in aerial spraying, the engine be overhauled after an accumulation of 1,200 hours or twelve (12) years, whichever occurs first.
NTSB Probable Cause Narrative
A loss of engine power resulting from the fatigue failure of the crankshaft due to the loss of engine case through-bolt torque. Contributing to the engine failure was the operator's failure to overhaul the engine in accordance with the manufacturer's recommended guidelines.
Event Information
| Type of Event | Accident |
| Event Date | 7/16/2009 |
| Event Day of the Week | Thursday |
| Time of Event | 640 |
| Event Time Zone | Central Daylight Time |
| Event City | Suring |
| Event State | WISCONSIN |
| Event Country | -- |
| Zipcode of the event site | 54174 |
| Event Date Year | 2009 |
| Event Date Month | 7 |
| MidAir Collision Indicator | No |
| On Ground Collision occurred ? | No |
| Event Location Latitude | 445303N |
| Event Location Longitude | 0882729W |
| Event Location Airport | -- |
| Event Location Nearest Airport ID | -- |
| Indicates whether the acc/inc occurred off or on an airport | Off Airport/Airstrip |
| Distance from airport in statute miles | -- |
| Degrees magnetic from airport | -- |
| Airport Elevation | -- |
| Weather Briefing Completeness | -- |
| Investigator's weather source | Weather Observation Facility |
| Time of the weather observation | 610 Central Daylight Time |
| Direction of event from weather observation facility (degrees) | 160 |
| Weather Observation Facility ID | GRB |
| Elevation of weather observation facility | 695 |
| Distance of event from weather observation facility (units?) | 30 |
| Time Zone of the weather observation | CDT |
| Lighting Conditions | Day |
| Lowest Ceiling Height | -- |
| Lowest Non-Ceiling Height | -- |
| Sky/Lowest/Cloud Conditions | Clear |
| Sky Condition for Lowest Ceiling | None |
| Visibility Runway Visual Range (Feet) | -- |
| Visibility Runway Visual Value (Statute Miles) | -- |
| Visibility (Statute Miles) | 10 |
| Air Temperature at event time (in degrees celsius) | 13 |
| Dew Point at event time (in degress fahrenheit) | 11 |
| Wind Direction (degrees magnetic) | 260 |
| Variable Wind Indicator | Wind direction could be determined |
| Wind Speed (knots) | 5 |
| Wind Velocity Indicator | -- |
| Wind Gust Indicator | Not Gusting |
| Wind Gust (knots) | -- |
| Altimeter Setting at event time (in. Hg) | 29.87 |
| Density Altitude (feet) | -- |
| Intensity of Precipitation | -- |
| METAR weather report | -- |
| Event Highest Injury | None |
| On Ground, Fatal Injuries | -- |
| On Ground, Minor Injuries | -- |
| On Ground, Serious Injuries | -- |
| Injury Total Fatal | -- |
| Injury Total Minor | -- |
| Injury Total None | 1 |
| Injury Total Serious | -- |
| Injury Total All | -- |
| Investigating Agency | NTSB |
| NTSB Docket Number (internal use) | 26682 |
| NTSB Notification Source | FAA-AGL-ROC |
| NTSB Notification Date | -- |
| NTSB Notification Time | -- |
| Fiche Number and/or location -used to find docket information | -- |
| Date of most recent change to record | Apr 16 2010 4:15PM |
| User who most recently changed record | johb |
| Basic weather conditions | Visual Meteorological Cond |
| FAA District Office | -- |
Aircraft Involved |
|
|---|---|
Aircraft #1 |
|
| Aircraft Registration Number | N9747G |
| NTSB Number | CEN09LA447 |
| Missing Aircraft Indicator | -- |
| Federal Aviation Reg. Part | Part 137: Agricultural |
| Type of Flight Plan filed | None |
| Flight plan Was Activated? | No |
| Damage | Substantial |
| Aircraft Fire | None |
| Aircraft Explosion | None |
| Aircraft Manufacturer's Full Name | CESSNA |
| Aircraft Model | A188B |
| Aircraft Series Identifier | -- |
| Aircraft Serial Number | 18801587T |
| Certified Max Gross Weight | 4200 |
| Aircraft Category | Airplane |
| Aircraft Registration Class | -- |
| Aircraft is a homebuilt? | No |
| Flight Crew Seats | -- |
| Cabin Crew Seats | -- |
| Passenger Seats | -- |
| Total number of seats on the aircraft | 1 |
| Number of Engines | 1 |
| Fixed gear or retractable gear | Fixed |
| Aircraft, Type of Last Inspection | Annual |
| Date of Last Inspection | Oct 23 2008 12:00AM |
| Airframe hours since last inspection | -- |
| Airframe Hours | 2211 |
| ELT Installed | No |
| ELT Activated | Unknown |
| ELT Aided Location of Event Site | Unknown |
| ELT Type | -- |
| Aircraft Owner Name | NICOLET AIR LLC |
| Aircraft Owner Street Address | 11008 HWY 64E |
| Aircraft Owner City | SURING |
| Aircraft Owner State | WI |
| Aircraft Owner Country | USA |
| Aircraft Owner Zipcode | 54174 |
| Operator is an individual? | No |
| Operator Name | NICOLET AIR LLC |
| Operator Same as Owner? | Yes |
| Operator Is Doing Business As | -- |
| Operator Address Same as Owner? | Yes |
| Operator Street Address | 11008 HWY 64E |
| Operator City | SURING |
| Operator State | WI |
| Operator Country | USA |
| Operator Zip code | 54174 |
| Operator Code | 3WAG |
| Owner has at least one certificate | Yes - certificate holder |
| Other Operator of large aircraft? | No |
| Certified for Part 133 or 137 Operation | Agriculture |
| Operator Certificate Number | -- |
| Indicates whether an air carrier operation was scheduled or not | -- |
| Indicates Domestic or International Flight | -- |
| Operator carrying Pax/Cargo/Mail | -- |
| Type of Flying (Per_Bus / Primary) | Aerial Application |
| Second Pilot on Board | No |
| Departure Point Same as Event | No |
| Departure Airport Code | -- |
| Departure City | Suring |
| Departure State | WI |
| Departure Country | USA |
| Departure Time | 620 |
| Departure Time Zone | CDT |
| Destination Same as Local Flt | -- |
| Destination Airport Code | -- |
| Destination City | Private Field |
| Destination State | WI |
| Destination Country | USA |
| Specific Phase of Flight | -- |
| Report sent to ICAO? | -- |
| Evacuation occurred | -- |
| Date of most recent change to record | Feb 25 2010 9:59AM |
| User who most recently changed record | silj |
| Since inspection or accident | Last Inspection |
| Event Location Runway Number and Location | N/A |
| Runway Length | -- |
| Runway Width | -- |
| Sight Seeing flight | No |
| Air Medical Flight | No |
| Medical Flight | -- |