Orlando-Sanford International Airport
Aircraft Accident/Incident Report

Sanford, Florida 32771
Sunday, August 16, 2009 11:30 EDT

NTSB Narrative Summary Released at Completion of Accident

During landing, as the nose landing gear wheel made contact with the runway, the airplane veered suddenly to the left and exited the runway, incurring substantial damage, before coming to a stop in the adjacent grass area. Examination of the airplaneā€™s nose gear assembly revealed the separation of the nose gear actuator attachment weld tube area (foot) of the motor mount. The metallurgical examination of fractured surface revealed fatigue crack emanating from multiple origins at the exterior of the joint where the attachment foot was welded to the support tube. The motor mount was a new design from the manufacturer which was to eliminate the concerns of fatigue separation of the weld in the foot area which was a problem with the old design motor mounts. The airplane had an annual inspection 36 flight hours prior to the accident. The new design motor mount does not have any specific inspection guidance during scheduled maintenance for identifying fatigue cracking in the actuator attach points. The old design motor mounts had detailed inspection instructions to detect fatigue cracking in the welds of the foot areas.

NTSB Probable Cause Narrative

The fatigue cracking at the point the nose landing gear actuator attaches to the mount resulting in separation of the actuator and partial collapse of the nose landing gear. Contributing to the accident was the lack of specific inspection guidance for scheduled maintenance to find and/or identify fatigue cracking in the welded actuator attach points of the newly designed mounts.

Event Information

Type of Event Accident
Event Date 8/16/2009
Event Day of the Week Sunday
Time of Event 1130
Event Time Zone Eastern Daylight Time
Event City Sanford
Event State FLORIDA
Event Country --
Zipcode of the event site 32771
Event Date Year 2009
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 284636N
Event Location Longitude 0811407W
Event Location Airport Orlando-Sanford International
Event Location Nearest Airport ID KSFB
Indicates whether the acc/inc occurred off or on an airport On Airport
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation 55
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1133 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 0
Weather Observation Facility ID SFB
Elevation of weather observation facility 55
Distance of event from weather observation facility (units?) 0
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 3300
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 32
Dew Point at event time (in degress fahrenheit) 22
Wind Direction (degrees magnetic) 120
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 12
Wind Velocity Indicator --
Wind Gust Indicator Gusting
Wind Gust (knots) 16
Altimeter Setting at event time (in. Hg) 30.13
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 2
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 27391
NTSB Notification Source FAA Southern Region C-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Nov 18 2010 12:04PM
User who most recently changed record lema
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N548C
NTSB Number ERA09LA471
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name PIPER
Aircraft Model PA-46-350P
Aircraft Series Identifier --
Aircraft Serial Number 4636322
Certified Max Gross Weight 4100
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 6
Number of Engines 1
Fixed gear or retractable gear Retractable
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Feb 16 2009 12:00AM
Airframe hours since last inspection 36
Airframe Hours 711
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type C91-A
Aircraft Owner Name REAL ESTATE EQUIPMENT LEASING LLC
Aircraft Owner Street Address 300 PRIMERA BLVD STE 356
Aircraft Owner City LAKE MARY
Aircraft Owner State FL
Aircraft Owner Country USA
Aircraft Owner Zipcode 32746-2143
Operator is an individual? Yes
Operator Name Steven Ira
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address --
Operator City Longwood
Operator State FL
Operator Country USA
Operator Zip code 32779
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code KJKA
Departure City Gulf Shores
Departure State AL
Departure Country USA
Departure Time 930
Departure Time Zone EDT
Destination Same as Local Flt crash at destination city
Destination Airport Code KSFB
Destination City Sanford
Destination State FL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Sep 1 2010 1:28PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location 09L
Runway Length 9600
Runway Width 150
Sight Seeing flight No
Air Medical Flight No
Medical Flight --