Marianna Municipal Airport
Aircraft Accident/Incident Report

Marianna, Florida 32446
Sunday, August 23, 2009 13:05 CDT

NTSB Narrative Summary Released at Completion of Accident

The owner/pilot reported that, at an altitude of about 4,000 feet in his experimental amateur-built airplane equipped with a non-certificated propeller speed reduction unit (PSRU) gearbox, he heard a loud "bang." Although the engine continued to run normally and the pilot could control the engine rpm, the pilot determined that he was no longer obtaining thrust from the propeller. In his attempt to glide to an airport about 13 miles from the failure location, the pilot overflew multiple fields and sections of roadway that were suitable for an off-field landing. The airplane struck trees 3 miles short of the intended airport, and the pilot was seriously injured. Postaccident examination revealed that the PSRU gearbox had failed catastrophically, with the result that the engine was unable to transmit power to the propeller. Investigation revealed that the accident PSRU gearbox was the manufacturer's first generation version, referred to as "Gen-I." At the time of the accident, third-generation "Gen-III" gearboxes were current, and the manufacturer had previously determined and notified owners that replacement with the Gen-III version was mandatory. The pilot was aware of the manufacturer's mandate regarding the gearbox replacement, but based on cost and time-in-service reasons, he decided not to replace his Gen-I gearbox. While the gearbox manufacturer "mandated" that owners replace their previous model gearboxes, and his published information clearly stated that he had safety concerns about the previous model gearboxes, he was actually unable to force them to replace the gearboxes. Since the manufacturer did not provide the gearbox owners with substantiating data such as failure rates, time in service, or a catalog of failure events, gearbox owners could have concluded that the manufacturer's mandate was motivated by economic, instead of safety, reasons.

NTSB Probable Cause Narrative

Failure of the propeller speed reduction gearbox for undetermined reasons. Contributing to the accident was the pilot’s decision to disregard the manufacturer's mandate to replace the gearbox, the manufacturer's failure to provide owners with technical substantiation for the replacement, and the pilot's decision to overfly several suitable off-field landing sites in an attempt to glide to a distant airport.

Event Information

Type of Event Accident
Event Date 8/23/2009
Event Day of the Week Sunday
Time of Event 1305
Event Time Zone Central Daylight Time
Event City Marianna
Event State FLORIDA
Event Country --
Zipcode of the event site 32446
Event Date Year 2009
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 305017N
Event Location Longitude 0851422W
Event Location Airport Marianna Municipal
Event Location Nearest Airport ID MAI
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 3
Degrees magnetic from airport --
Airport Elevation 110
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1253 Central Daylight Time
Direction of event from weather observation facility (degrees) 90
Weather Observation Facility ID MAI
Elevation of weather observation facility 110
Distance of event from weather observation facility (units?) 3
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height 6000
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 28
Dew Point at event time (in degress fahrenheit) 16
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 9
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.95
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 27639
NTSB Notification Source Southern Region C-ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Nov 2 2010 2:45PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N362TS
NTSB Number ERA09LA477
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name VOLLENWEIDER R/HURST R F
Aircraft Model VANS RV-9A
Aircraft Series Identifier --
Aircraft Serial Number 90538
Certified Max Gross Weight 1750
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Apr 15 2009 12:00AM
Airframe hours since last inspection 12
Airframe Hours 200
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name HURST RONALD F
Aircraft Owner Street Address 423 SEABREEZE CIR
Aircraft Owner City PANAMA CITY BEACH
Aircraft Owner State FL
Aircraft Owner Country USA
Aircraft Owner Zipcode 32413-7008
Operator is an individual? Yes
Operator Name HURST RONALD F
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address 423 SEABREEZE CIR
Operator City PANAMA CITY BEACH
Operator State FL
Operator Country USA
Operator Zip code 32413-7008
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code 1J0
Departure City Bonifay
Departure State FL
Departure Country USA
Departure Time 1251
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code 1J0
Destination City Bonifay
Destination State FL
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Nov 2 2010 2:45PM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --