Queen City Airport
Aircraft Accident/Incident Report

Allentown, Pennsylvania 18109
Monday, September 29, 2008 11:25 EDT

NTSB Narrative Summary Released at Completion of Accident

The helicopter experienced a total loss of engine power in flight and the pilot performed an off-airport landing in a hayfield. The pilot was uninjured and the helicopter was not damaged. Examination of the exhaust stacks revealed minor internal impact damage, consistent with high velocity objects exiting the engine. The fourth-stage turbine wheel outer ring was missing material along an approximately 30-degree arc and could not be rotated by hand. The engine had been overhauled at a facility in Canada and installed on the incident helicopter by the operator approximately 6 flight hours prior to the event. Several parts of the engine were removed and sent to the Safety Board's Material Laboratory for examination. Examination of the second-stage turbine wheel revealed a fatigue fracture through a blade. The fatigue progressed through approximately half of the airfoil, and the origin was located in the transition radius between the wheel rim outer diameter and the blade near the junction of a fore-to-aft mold line that was created during original manufacture. The blade failed due to fatigue, and the oxidation of the blade fracture surface suggested that the fatigue was due to thermal loads. No metallurgical or mechanical discontinuities were noted at the surface. Examination of the other 23 blades on the same wheel revealed small cracks in the same general location as the fatigue origin on the fracture blade. The fuel nozzle spray pattern was within specification, and there was no indication of flame streaking throughout the turbine components. Although a crack at the base of the blades on the second-stage power turbine wheel was a relatively new location, and similar failures had the same performance modifications performed, the investigation was unable to identify a connection between the performance modifications and the fatigue at the base of the blade.

NTSB Probable Cause Narrative

The fatigue failure of a blade in the second-stage turbine wheel, which resulted in a total loss of engine power.

Event Information

Type of Event Incident
Event Date 9/29/2008
Event Day of the Week Monday
Time of Event 1125
Event Time Zone Eastern Daylight Time
Event City Allentown
Event State PENNSYLVANIA
Event Country --
Zipcode of the event site 18109
Event Date Year 2008
Event Date Month 9
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 404317N
Event Location Longitude 0752028W
Event Location Airport Queen City Airport
Event Location Nearest Airport ID XLL
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 13
Degrees magnetic from airport --
Airport Elevation 399
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1051 Eastern Daylight Time
Direction of event from weather observation facility (degrees) 224
Weather Observation Facility ID ABE
Elevation of weather observation facility 393
Distance of event from weather observation facility (units?) 6
Time Zone of the weather observation EDT
Lighting Conditions Day
Lowest Ceiling Height 2900
Lowest Non-Ceiling Height 2900
Sky/Lowest/Cloud Conditions Thin Broken
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 20
Dew Point at event time (in degress fahrenheit) 14
Wind Direction (degrees magnetic) 290
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 9
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.99
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 27820
NTSB Notification Source Engine Manufacturer
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Dec 23 2010 2:58PM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N801SB
NTSB Number ERA09IA499
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Minor
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name MCDONNELL DOUGLAS HELICOPTER
Aircraft Model 369E
Aircraft Series Identifier --
Aircraft Serial Number 0209E
Certified Max Gross Weight --
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection 100 Hour
Date of Last Inspection Aug 27 2008 12:00AM
Airframe hours since last inspection --
Airframe Hours 1673
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type C91-A
Aircraft Owner Name HAVERFIELD INTERNATIONAL INC
Aircraft Owner Street Address --
Aircraft Owner City GETTYSBURG
Aircraft Owner State PA
Aircraft Owner Country USA
Aircraft Owner Zipcode 17325-7109
Operator is an individual? No
Operator Name HAVERFIELD INTERNATIONAL INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City GETTYSBURG
Operator State PA
Operator Country USA
Operator Zip code 17325-7109
Operator Code HXFL
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation External Load
Operator Certificate Number HXFL190E
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Positioning
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code XLL
Departure City Allentown
Departure State PA
Departure Country USA
Departure Time 1115
Departure Time Zone EDT
Destination Same as Local Flt --
Destination Airport Code SWF
Destination City Newburg
Destination State NY
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Dec 23 2010 2:58PM
User who most recently changed record kenj
Since inspection or accident Last Inspection
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --