Private Airport
Aircraft Accident/Incident Report

New Miner, Wisconsin 54921
Saturday, August 22, 2009 16:15 CDT

NTSB Narrative Summary Released at Completion of Accident

The pilot reported a complete loss of engine power about 15 minutes after takeoff during an agricultural application pass. He executed a forced landing into a tree plantation adjacent to the agricultural field. A postaccident inspection of the engine revealed that the torsion shaft had separated near the forward bushing journal. The fracture surfaces exhibited features consistent with fatigue failure. In addition, chromium plating was observed at all three bearing journals. Further examination by NTSB materials engineers determined that the torsion shaft fractured due to fatigue that was likely initiated by cracks in the chromium plate repair of the shaft. The plating itself was porous with radial cracks at all journal locations. Records indicated that the torsion shaft was newly overhauled when it was installed in the engine, about 3 1/2 years prior to the accident. However, detailed records related to the overhaul work were not available and the source of the chrome plating could not be determined. The engine manufacturer stated that chrome plating was not specified for production parts, nor was it permitted during component overhaul. A service bulletin recommending replacement of the torsion shaft had not been completed. The bulletin recommended replacement of the original (long) torsion shaft with a shorter shaft. The bulletin noted that the long torsion shafts were susceptible to bushing and bushing journal wear, which would be reduced by installation of the short torsion shafts.

NTSB Probable Cause Narrative

A total loss of engine power due to the fatigue failure of the engine torsion shaft. Contributing to the accident was the chrome plating of the shaft by an undetermined maintenance/overhaul facility.

Event Information

Type of Event Accident
Event Date 8/22/2009
Event Day of the Week Saturday
Time of Event 1615
Event Time Zone Central Daylight Time
Event City New Miner
Event State WISCONSIN
Event Country --
Zipcode of the event site 54921
Event Date Year 2009
Event Date Month 8
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 440923N
Event Location Longitude 0900021W
Event Location Airport Private
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 26
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1554 Central Daylight Time
Direction of event from weather observation facility (degrees) 35
Weather Observation Facility ID ISW
Elevation of weather observation facility 1021
Distance of event from weather observation facility (units?) 14
Time Zone of the weather observation CDT
Lighting Conditions Day
Lowest Ceiling Height 4100
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 21
Dew Point at event time (in degress fahrenheit) 11
Wind Direction (degrees magnetic) 330
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 6
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 30.09
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 26740
NTSB Notification Source FAA-AGL ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Mar 25 2010 6:21PM
User who most recently changed record bowl
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N3651R
NTSB Number CEN09LA602
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 137: Agricultural
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name AIR TRACTOR INC
Aircraft Model AT-301A
Aircraft Series Identifier --
Aircraft Serial Number 301-0261
Certified Max Gross Weight 6308
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 1
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Annual
Date of Last Inspection Jun 1 2009 12:00AM
Airframe hours since last inspection --
Airframe Hours 7209
ELT Installed No
ELT Activated Unknown
ELT Aided Location of Event Site Unknown
ELT Type --
Aircraft Owner Name JP'S AGRICAIR INC
Aircraft Owner Street Address --
Aircraft Owner City BANCROFT
Aircraft Owner State WI
Aircraft Owner Country USA
Aircraft Owner Zipcode 54921-9798
Operator is an individual? No
Operator Name JP'S AGRICAIR INC
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City BANCROFT
Operator State WI
Operator Country USA
Operator Zip code 54921-9798
Operator Code --
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Aerial Application
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code PVT
Departure City Bancroft
Departure State WI
Departure Country USA
Departure Time 1600
Departure Time Zone CDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code PVT
Destination City Bancroft
Destination State WI
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Mar 17 2010 10:05AM
User who most recently changed record sort
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --