Gallatin Field Airport
Aircraft Accident/Incident Report

Bozeman, Montana 59718
Saturday, October 3, 2009 9:48 MDT

NTSB Narrative Summary Released at Completion of Accident

The pilot was departing on a local flight when the engine lost power; the pilot force-landed the airplane in a field. Post accident examination of the engine showed that the bolts securing the crankshaft gear cluster to the crankshaft were sheared. The crankshaft gear cluster is geared to the camshaft gear and rotates as the engine operates. Examination of the bolts showed that all four bolts had sheared between the crankshaft gear cluster and the attach point to the crankshaft. Two bolt heads, including a portion of the bolts’ lengths, were missing. The other portions of these bolts remained threaded to the crankshaft attach points. The two remaining bolt heads were still safety-wired and in place; however, they had sheared from the crankshaft. The lower threaded portions of all four bolts remained threaded at the crankshaft attach points. No pieces of the missing bolt heads or bolt portions were identified in the accessory case or the oil sump. Examination of the fracture surfaces on the threaded bolt portions showed that the surfaces of the sheared bolts with the missing heads appeared battered. The portions of the bolts still threaded in the crankshaft that belonged to the remaining bolt heads were not battered. The engine had not undergone a complete overhaul of the type that would have exposed the accessory gear section to inspection for over 35 years. According to Teledyne Continental Motors Service Instruction Letter 98-9A, the C-85 engine should be overhauled every 12 years or 1,800 hours.

NTSB Probable Cause Narrative

A loss of engine power due to shearing of the crankshaft gear cluster bolts. Contributing to the accident was the lack of regular overhaul periods as recommended by the engine manufacturer.

Event Information

Type of Event Accident
Event Date 10/3/2009
Event Day of the Week Saturday
Time of Event 948
Event Time Zone Mountain Daylight Time
Event City Bozeman
Event State MONTANA
Event Country --
Zipcode of the event site 59718
Event Date Year 2009
Event Date Month 10
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 454253N
Event Location Longitude 1111118W
Event Location Airport Gallatin Field
Event Location Nearest Airport ID BZN
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles 5
Degrees magnetic from airport --
Airport Elevation 4473
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 956 Mountain Daylight Time
Direction of event from weather observation facility (degrees) 200
Weather Observation Facility ID BZN
Elevation of weather observation facility 4473
Distance of event from weather observation facility (units?) 4
Time Zone of the weather observation MDT
Lighting Conditions Day
Lowest Ceiling Height --
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions Clear
Sky Condition for Lowest Ceiling None
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 10
Air Temperature at event time (in degrees celsius) 6
Dew Point at event time (in degress fahrenheit) -1
Wind Direction (degrees magnetic) --
Variable Wind Indicator --
Wind Speed (knots) --
Wind Velocity Indicator Calm
Wind Gust Indicator --
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.91
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Minor
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor 1
Injury Total None --
Injury Total Serious --
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 26612
NTSB Notification Source FAA
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Apr 6 2010 11:13AM
User who most recently changed record johb
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N359JM
NTSB Number WPR10LA003
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? --
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name MATESKON
Aircraft Model FISHER DAK
Aircraft Series Identifier --
Aircraft Serial Number DH38
Certified Max Gross Weight 1150
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? Yes
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 2
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Conditional
Date of Last Inspection Oct 23 2008 12:00AM
Airframe hours since last inspection 25
Airframe Hours 141
ELT Installed Yes
ELT Activated Yes
ELT Aided Location of Event Site No
ELT Type C91
Aircraft Owner Name John V Mateskon
Aircraft Owner Street Address --
Aircraft Owner City Bozeman
Aircraft Owner State MT
Aircraft Owner Country USA
Aircraft Owner Zipcode 59718-3691
Operator is an individual? Yes
Operator Name John V Mateskon
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City Bozeman
Operator State MT
Operator Country USA
Operator Zip code 59718-3691
Operator Code --
Owner has at least one certificate None
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Personal
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code BZN
Departure City Bozeman
Departure State MT
Departure Country USA
Departure Time 945
Departure Time Zone MDT
Destination Same as Local Flt dest & departure same, accident can occur anywhere
Destination Airport Code BZN
Destination City Bozeman
Destination State MT
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Feb 9 2010 6:40PM
User who most recently changed record stam
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --