Aircraft Accident/Incident Report

Rome, New York 13440
Thursday, December 3, 2009 7:47 EST

NTSB Narrative Summary Released at Completion of Accident

The airplane was climbing through 7,500 feet when the pilot heard a grinding noise and saw that the gas generator speed indicator had dropped to zero. The engine then seized and the pilot declared an emergency. An air traffic controller provided vectors toward an airport; however, the airplane landed in a field about 3 miles short of the runway. Subsequent disassembly of the engine revealed compressor turbine blade fractures at varying heights above the platform and downstream damage to the power turbine blades. Further examination revealed that 13 blades were fractured at the platform, with 8 of those exhibiting fatigue fractures at the leading edge, and overload fractures toward the trailing edge. The remaining five blades exhibited ductile overload fractures over the entire fracture surface. A number of blades were also fixed to the disc, with the mating surfaces of both the blades and the disc exhibiting corrosion. Examination of blade serrations revealed an accumulation of orange dust, with black corrosion blisters observed at various locations. Dust analysis revealed sulphidation, with airborne salts likely reacting with the oxide layer on the blades to result in oxide layer decay. Subsequent to the incident, the operator increased engine water washes from once every 50 hours of engine operation to weekly, and incorporated borescope inspections into the engine maintenance program at every 100 hours of operation.

NTSB Probable Cause Narrative

The operator's inadequate engine wash intervals, which resulted in compressor turbine blade sulphidation and subsequent turbine blade failure.

Event Information

Type of Event Incident
Event Date 12/3/2009
Event Day of the Week Thursday
Time of Event 747
Event Time Zone Eastern Standard Time
Event City Rome
Event State NEW YORK
Event Country --
Zipcode of the event site 13440
Event Date Year 2009
Event Date Month 12
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 431402N
Event Location Longitude 0752425W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 753 Eastern Standard Time
Direction of event from weather observation facility (degrees) 150
Weather Observation Facility ID RME
Elevation of weather observation facility 481
Distance of event from weather observation facility (units?) 3
Time Zone of the weather observation EST
Lighting Conditions Day
Lowest Ceiling Height 4000
Lowest Non-Ceiling Height 3300
Sky/Lowest/Cloud Conditions Few
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 8
Air Temperature at event time (in degrees celsius) 11
Dew Point at event time (in degress fahrenheit) 10
Wind Direction (degrees magnetic) 220
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 6
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.25
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury None
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None 1
Injury Total Serious --
Injury Total All --
Investigating Agency NTSB
NTSB Docket Number (internal use) 28463
NTSB Notification Source FAA Eastern ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record May 24 2011 10:35AM
User who most recently changed record kenj
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N701FX
NTSB Number ERA10IA094
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 135: Air Taxi & Commuter
Type of Flight Plan filed IFR
Flight plan Was Activated? Yes
Damage None
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name CESSNA
Aircraft Model 208B
Aircraft Series Identifier --
Aircraft Serial Number 208B0420
Certified Max Gross Weight 8750
Aircraft Category Airplane
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats 2
Cabin Crew Seats --
Passenger Seats 0
Total number of seats on the aircraft --
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection AAIP
Date of Last Inspection Nov 13 2009 12:00AM
Airframe hours since last inspection 14
Airframe Hours 6606
ELT Installed Yes
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name FEDERAL EXPRESS CORPORATION
Aircraft Owner Street Address VP SUPPLEMENTAL AIR OPERATIONS
Aircraft Owner City MEMPHIS
Aircraft Owner State TN
Aircraft Owner Country USA
Aircraft Owner Zipcode 38118-1547
Operator is an individual? No
Operator Name Wiggins Airways, Inc.
Operator Same as Owner? No
Operator Is Doing Business As --
Operator Address Same as Owner? No
Operator Street Address 1 Garside Way
Operator City Manchester
Operator State NH
Operator Country USA
Operator Zip code 03103
Operator Code AXSA
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation --
Operator Certificate Number --
Indicates whether an air carrier operation was scheduled or not Non-scheduled
Indicates Domestic or International Flight Domestic
Operator carrying Pax/Cargo/Mail Cargo
Type of Flying (Per_Bus / Primary) --
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code SYR
Departure City Syracuse
Departure State NY
Departure Country USA
Departure Time 730
Departure Time Zone EST
Destination Same as Local Flt --
Destination Airport Code PBG
Destination City Plattsburgh
Destination State NY
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record May 24 2011 10:35AM
User who most recently changed record kenj
Since inspection or accident Time of Accident
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --