Aircraft Accident/Incident Report

Escalon, California 95320
Tuesady, February 2, 2010 14:00 PST

NTSB Narrative Summary Released at Completion of Accident

The pilot had reported to his mechanic prior to the accident flight that the helicopter was not producing full power, was vibrating heavily, and that the DC generator caution light had illuminated. He also reported that his work load was heavy, and that he would continue onwards to return the helicopter to its home base. Shortly after takeoff the engine lost power, the pilot performed a forced landing, and the helicopter collided with terrain. Examination of the engine revealed that a stainless steel pneumatic fuel-to-governor control line had failed at its fitting. Witness marks on the line revealed that it had been rubbing against an adjacent oil line. Additionally, the pneumatic line had been bent during installation such that its surface was in contact with the connector ferrule. Analysis of the line's fracture surface revealed indications of high cycle fatigue. The fuel controller was replaced about 26 flight hours prior to the accident; replacement of the controller would have required the removal and installation of the failed line. The engine manufacturer provided installation guidance in multiple publications, and specifically cautioned against improper installations of engine lines. Examination of the DC starter-generator revealed that it had experienced a partial mechanical failure, which was likely the reason the pilot felt a vibration and observed a dc generator caution light. During the investigation the failed line was replaced, and the engine was successfully run in a test cell throughout its power range.

NTSB Probable Cause Narrative

A loss of engine power during cruise flight due to the fatigue failure of the pneumatic fuel-to-governor control line. Also causal was the inadequate installation of the pneumatic line by maintenance personnel, and the pilot’s decision to continue flight with a known discrepancy.

Event Information

Type of Event Accident
Event Date 2/2/2010
Event Day of the Week Tuesday
Time of Event 1400
Event Time Zone Pacific Standard Time
Event City Escalon
Event State CALIFORNIA
Event Country --
Zipcode of the event site 95320
Event Date Year 2010
Event Date Month 2
MidAir Collision Indicator No
On Ground Collision occurred ? No
Event Location Latitude 374549N
Event Location Longitude 1205537W
Event Location Airport --
Event Location Nearest Airport ID --
Indicates whether the acc/inc occurred off or on an airport Off Airport/Airstrip
Distance from airport in statute miles --
Degrees magnetic from airport --
Airport Elevation --
Weather Briefing Completeness --
Investigator's weather source Weather Observation Facility
Time of the weather observation 1353 Pacific Standard Time
Direction of event from weather observation facility (degrees) 190
Weather Observation Facility ID KMOD
Elevation of weather observation facility 97
Distance of event from weather observation facility (units?) 9
Time Zone of the weather observation PST
Lighting Conditions Day
Lowest Ceiling Height 1300
Lowest Non-Ceiling Height --
Sky/Lowest/Cloud Conditions --
Sky Condition for Lowest Ceiling Broken
Visibility Runway Visual Range (Feet) --
Visibility Runway Visual Value (Statute Miles) --
Visibility (Statute Miles) 4
Air Temperature at event time (in degrees celsius) 12
Dew Point at event time (in degress fahrenheit) 8
Wind Direction (degrees magnetic) 10
Variable Wind Indicator Wind direction could be determined
Wind Speed (knots) 4
Wind Velocity Indicator --
Wind Gust Indicator Not Gusting
Wind Gust (knots) --
Altimeter Setting at event time (in. Hg) 29.83
Density Altitude (feet) --
Intensity of Precipitation --
METAR weather report --
Event Highest Injury Serious
On Ground, Fatal Injuries --
On Ground, Minor Injuries --
On Ground, Serious Injuries --
Injury Total Fatal --
Injury Total Minor --
Injury Total None --
Injury Total Serious 1
Injury Total All 1
Investigating Agency NTSB
NTSB Docket Number (internal use) 27192
NTSB Notification Source LAX ROC
NTSB Notification Date --
NTSB Notification Time --
Fiche Number and/or location -used to find docket information --
Date of most recent change to record Aug 23 2010 6:53PM
User who most recently changed record johb
Basic weather conditions Visual Meteorological Cond
FAA District Office --

Aircraft Involved

Aircraft #1

Aircraft Registration Number N9286U
NTSB Number WPR10LA126
Missing Aircraft Indicator --
Federal Aviation Reg. Part Part 91: General Aviation
Type of Flight Plan filed None
Flight plan Was Activated? No
Damage Substantial
Aircraft Fire None
Aircraft Explosion None
Aircraft Manufacturer's Full Name ARROW FALCON EXPORTERS INC
Aircraft Model OH-58A
Aircraft Series Identifier --
Aircraft Serial Number 69-16198
Certified Max Gross Weight 3000
Aircraft Category Helicopter
Aircraft Registration Class --
Aircraft is a homebuilt? No
Flight Crew Seats --
Cabin Crew Seats --
Passenger Seats --
Total number of seats on the aircraft 4
Number of Engines 1
Fixed gear or retractable gear Fixed
Aircraft, Type of Last Inspection Continuous Airworthiness
Date of Last Inspection Dec 7 2009 12:00AM
Airframe hours since last inspection 3
Airframe Hours 7580
ELT Installed No
ELT Activated No
ELT Aided Location of Event Site No
ELT Type Unknown
Aircraft Owner Name WILLIAM G CAVANAGH
Aircraft Owner Street Address --
Aircraft Owner City MODESTO
Aircraft Owner State CA
Aircraft Owner Country USA
Aircraft Owner Zipcode 95357-1724
Operator is an individual? Yes
Operator Name CAVANAGH, WILLIAM G
Operator Same as Owner? Yes
Operator Is Doing Business As --
Operator Address Same as Owner? Yes
Operator Street Address --
Operator City MODESTO
Operator State CA
Operator Country USA
Operator Zip code 95357-1724
Operator Code VFEG
Owner has at least one certificate Yes - certificate holder
Other Operator of large aircraft? No
Certified for Part 133 or 137 Operation Agriculture
Operator Certificate Number VFEG233U
Indicates whether an air carrier operation was scheduled or not --
Indicates Domestic or International Flight --
Operator carrying Pax/Cargo/Mail --
Type of Flying (Per_Bus / Primary) Positioning
Second Pilot on Board No
Departure Point Same as Event No
Departure Airport Code --
Departure City Escalon
Departure State CA
Departure Country USA
Departure Time 1355
Departure Time Zone PST
Destination Same as Local Flt --
Destination Airport Code --
Destination City Modesto
Destination State CA
Destination Country USA
Specific Phase of Flight --
Report sent to ICAO? --
Evacuation occurred --
Date of most recent change to record Jul 19 2010 4:22PM
User who most recently changed record coos
Since inspection or accident Last Inspection
Event Location Runway Number and Location N/A
Runway Length --
Runway Width --
Sight Seeing flight No
Air Medical Flight No
Medical Flight --